Fastener with flexible flange

Claim 2

A threaded fastener for use in a threaded joint and comprising a solid body portion including a wrenching structure and having a workpiece engaging end, a thread structure including a plurality of thread convolutions, flange means at the workpiece engaging end of the body portion, said flange means including a plurality of resilient and flexible flange segments extending both radially and axially outward from the workpiece engaging end of said body portion, said flange being connected throughout its inner periphery to said body portion, and reinforcing means interspersed between said flange segments and cooperating with said body portion to render the radially inner boundary and the lateral boundaries of said flange segments substantially rigid.

Claim 3

The threaded fastener of claim 1 wherein said body portion is generally hex-shaped and wherein said reinforcing means is aligned with the corners of said body portion and said resilient and flexible flange segments are aligned with the flats of said body portion.

Claim 4

The threaded fastener of claim 2 wherein said flange means is generally circular and wherein the periphery of said flange means is radially spaced outwardly from said corners.

Claim 5

The threaded fastener of claim 3, said reinforcing means comprising brace structure extending between said body portion and said flange.

Claim 6

The threaded fastener of claim 4, said brade structure comprising a gusset extending radially outwardly and sloping axially between said body portion and said flange.

Claim 7

The threaded fastener of claim 2 wherein said flange means is generally circular and wherein the periphery of said flange means generally coincides with said corners.

Claim 8

The threaded fastener of claim 6 further comprising recesses in said flats overlying said flexible flange segments, said corners and the nonrecessed portions of said flats constituting said reinforcing means.

Claim 9

A one-piece, unitary, homogeneous, metal threaded fastener for use in a threaded joint and comprising a solid body portion, a thread structure having a plurality of thread convolutions and surrounding and generally coaxial with the central longitudinal axis of the fastener, a bearing surface defined at one end of said boty portion and adapted to engage a workpiece in the threaded joint, said bearing surface being generally circular and extending radially outward beyond said thread structure, said solid body portion extending axially from said bearing surface and overlying a central region of said bearing surface, said solid body portion having an axial length sufficient to render said bearing surface central region substantially rigid, a plurality of extensions extending radially outward from said body portion substantially to the periphery of said bearing surface, said extensions being spaced apart from one another around the circumference of said bearing surface and overlying said bearing surface for rendering relatively rigid a plurality of spoke-like regions of said bearing surface, said spoke-like regions extending from said central region substantially to the periphery of said bearing surface, the central region and said spoke-like regions lying in a common plane normal to said central longitudinal axis, flexible and resilient flange means extending radially outward from said body portion in the interstices between said extensions to the periphery of said bearing surface and defining spring regions of said bearing surface, each said spring region being bounded at its radially inner extent by said central region of said bearing surface, at its sides by an adjacent pair of said spoke-like regions, and at its radially outer extent by the periphery of said bearing surface, and said flange means being bowed in the axial direction away from said body portion, and said spring portions being engageable with the workpiece while said central and spoke-like regions are spaced from the workpiece.

Claim 10

A one-piece, unitary, homogeneous, metal threaded fastener for use in a threaded joint and comprising a solid body portion, a thread structure having a plurality of thread convolutions and surrounding and generally coaxial with the central longitudinal axis of the fastener, a bearing surface defined at one end of said boty portion and adapted to engage a workpiece in the threaded joint, said bearing surface being generally circular and extending radially outward beyond said thread structure, said solid body portion extending axially from said bearing surface and overlying a central region of said bearing surface, said solid body portion having an axial length sufficient to render said bearing surface central region substantially rigid, a plurality of extensions extending radially outward from said body portion substantially to the periphery of said bearing surface, said extensions being spaced apart from one another around the circumference of said bearing surface and overlying said bearing surface for rendering relatively rigid a plurality of spoke-like regions of said bearing surface, said spoke-like regions extending from said central region substantially to the periphery of said bearing surface, the central region and said spoke-like regions lying in a common plane normal to said central longitudinal axis, flexible and resilient flange means extending radially outward from said body portion in the interstices between said extensions to the periphery of said bearing surface and defining spring regions of said bearing surface, each said spring region being bounded at its radially inner extent by said central region of said bearing surface, at its sides by an adjacent pair of said spoke-like regions, and at its radially outer extent by the periphery of said bearing surface, and said flange means being bowed in the axial direction away from said body portion, and said spring portions being engageable with the workpiece while said central and spoke-like regions are spaced from the workpiece.

Claim 11

A one-piece, unitary, homogeneous, metal threaded fastener for use in a threaded joint and comprising a solid body portion, a thread structure having a plurality of thread convolutions and surrounding and generally coaxial with the central longitudinal axis of the fastener, a bearing surface defined at one end of said body portion and adapted to engage a workpiece in the threaded joint, said bearing surface being generally circular and extending radially outward beyond said thread structure, said solid body portion extending axially from said bearing surface and overlying a central region of said bearing surface, said solid body portion having an axial length sufficient to render said bearing surface central region substantially rigid, a plurality of extensions of said body portion extending axially outward substantially to the periphery of said bearing surface, said extensions being spaced apart from one another around the circumference of said bearing surface and overlying said bearing surface for rendering relatively rigid a plurality of spoke-like regions of said bearing surface, said spoke-like regions extending from said central region substantially to the periphery of said bearing surface, the central region and said spoke-like regions lying in a common plane normal to said central longitudinal axis, flexible and resilient flange means extending radially outward from said body portion in the interstices between said extensions to the periphery of said bearing surface and defining spring regions of said bearing surface, each said spring region being bounded at its radially inner extent by said central region of said bearing surface, at its sides by an adjacent pair of said spoke-like regions, and at its radially outer extent by the periphery of said bearing surface, and said flange means being bowed in the axial direction away from said body portion, and said spring portions being engageable with the workpiece while said central and spoke-like regions are spaced from the workpiece.

Claim 12

A one-piece, unitary, homogeneous, metal threaded fastener for use in a threaded joint and comprising a solid body portion, a thread structure having a plurality of thread convolutions and surrounding and generally coaxial with the central longitudinal axis of the fastener, a bearing surface defined at one end of said body portion and adapted to engage a workpiece in the threaded joint, said bearing surface being generally circular and extending radially outward beyond said thread structure, said solid body portion extending axially from said bearing surface and overlying a central region of said bearing surface, said solid body portion having an axial length sufficient to render said bearing surface central region substantially rigid, a plurality of extensions of said body portion extending axially outward substantially to the periphery of said bearing surface, said extensions being spaced apart from one another around the circumference of said bearing surface and overlying said bearing surface for rendering relatively rigid a plurality of spoke-like regions of said bearing surface, said spoke-like regions extending from said central region substantially to the periphery of said bearing surface, the central region and said spoke-like regions lying in a common plane normal to said central longitudinal axis, flexible and resilient flange means extending radially outward from said body portion in the interstices between said extensions to the periphery of said bearing surface and defining spring regions of said bearing surface, each said spring region being bounded at its radially inner extent by said central region of said bearing surface, at its sides by an adjacent pair of said spoke-like regions, and at its radially outer extent by the periphery of said bearing surface, and said flange means being bowed in the axial direction away from said body portion, and said spring portions being engageable with the workpiece while said central and spoke-like regions are spaced from the workpiece.