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US4222835A Expired / Lapsed US ⏱️ 0.0 years remaining

In depth curing of resins induced by UV radiation

Assignee: Ranbar Electrical Materials Inc
•
Filing: 1978-05-25
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Granted: 1980-09-16
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Expires: 1998-05-25
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Abstract

Abstract A composition is prepared of a liquid vinyl monomer, a UV-activated photo-initiator, a thermal initiator, and an accelerator. The composition also preferably contains a free-radical scavenger and a vinyl oligomer. Upon exposure to ultraviolet light the photo-initiator initiates polymerization in the surface layer thereby generating sufficient heat to activate the thermal initiator and cause the polymerization to proceed throughout the bulk of the monomer.

Inventors

  • 👤 George D. Dixon

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 18:02
CPC Classifications
C; C08; C08F; C08F2/00; C08F2/46; C08F2/48; C09; C09D; C09D4/00; Y; Y10; Y10S; Y10S522/00; Y10S522/901; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31678; Y10T428/31692

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 117 words
A solventless liquid resinous composition curable with ultraviolet light without externally applied heat, comprising: (1) a liquid monomer having the general formula CH 2 ═CHR where R is an electron-withdrawing organic group; (2) about 0.01 to about 4% by weight of a photo-initiator capable of initiating the polymerization of said monomer when exposed to ultraviolet light; (3) about 0.01 to about 4% by weight of a thermal-initiator capable of initiating the polymerization of said monomer when activated by the exothermic heat of polymerization, said thermal-initiator being a different compound than said photo-initiator; and (4) about 0.01 to about 0.5% by weight of an accelerator capable of lowering the temperature at which said thermal-initiator is activated by heat.
Claim 2
Dependent Claim 117 words
A solventless liquid resinous composition curable with ultraviolet light without externally applied heat, comprising: (1) a liquid monomer having the general formula CH 2 ═CHR where R is an electron-withdrawing organic group; (2) about 0.01 to about 4% by weight of a photo-initiator capable of initiating the polymerization of said monomer when exposed to ultraviolet light; (3) about 0.01 to about 4% by weight of a thermal-initiator capable of initiating the polymerization of said monomer when activated by the exothermic heat of polymerization, said thermal-initiator being a different compound than said photo-initiator; and (4) about 0.01 to about 0.5% by weight of an accelerator capable of lowering the temperature at which said thermal-initiator is activated by heat.
Claim 3
Dependent Claim 15 words
A composition according to claim 1 wherein said accelerator is an amine or an amide.
Claim 4
Dependent Claim 12 words
A composition according to claim 2 wherein said accelerator is methyl diethanolamine.
Claim 5
Dependent Claim 12 words
A composition according to claim 1 wherein said monomer is an acrylate.
Claim 6
Dependent Claim 32 words
A composition according to claim 4 wherein said acrylate is selected from the group consisting of tetraethylene glycol diacrylate, 2-hydroxyethyl acrylate, hexanediol diacrylate, trimethylolpropane triacrylate, 2-ethylhexyl acrylate, ethyl methacrylate, and mixtures thereof.
Claim 7
Dependent Claim 28 words
A composition according to claim 1 which includes about 0.01 to about 1% by weight of a free radical scavenger to increase the shelf life of said composition.
Claim 8
Dependent Claim 13 words
A composition according to claim 6 wherein said free radical scavenger is hydroquinone.
Claim 9
Dependent Claim 34 words
A composition according to claim 1 which includes about 20 to about 90% by weight of an oligomer having a molecular weight of up to about 10,000 and having at least one vinyl group.
Claim 10
Dependent Claim 27 words
A composition according to claim 8 wherein said oligomer has acrylic or methacrylic functionality, is soluble in said monomer, and has a molecular weight up to 2000.
Claim 11
Independent Claim 131 words
A method of making a cured vinyl addition polymer without using an external source of heat comprising preparing a composition which comprises: (1) a liquid monomer having the general formula CH 2 ═CHR where R is an electron-withdrawing organic group; (2) about 0.01 to about 4% by weight of a photo-initiator capable of initiating the polymerization of said monomer when exposed to ultraviolet light; (3) about 0.01 to about 4% by weight of a thermal-initiator capable of initiating the polymerization of said monomer when activated by the exothermic heat of polymerization, said thermal-initiator being a different compound than said photo-initiator; (4) about 0.01 to about 0.5% by weight of an accelerator capable of lowering the temperature at which said thermal-initiator is activated by heat; and exposing said composition to ultraviolet light.
Claim 12
Independent Claim 131 words
A method of making a cured vinyl addition polymer without using an external source of heat comprising preparing a composition which comprises: (1) a liquid monomer having the general formula CH 2 ═CHR where R is an electron-withdrawing organic group; (2) about 0.01 to about 4% by weight of a photo-initiator capable of initiating the polymerization of said monomer when exposed to ultraviolet light; (3) about 0.01 to about 4% by weight of a thermal-initiator capable of initiating the polymerization of said monomer when activated by the exothermic heat of polymerization, said thermal-initiator being a different compound than said photo-initiator; (4) about 0.01 to about 0.5% by weight of an accelerator capable of lowering the temperature at which said thermal-initiator is activated by heat; and exposing said composition to ultraviolet light.
Claim 13
Dependent Claim 22 words
A method according to claim 10 wherein a motor stator is coated with said composition prior to said exposure to ultraviolet light.
Claim 14
Dependent Claim 12 words
A cured vinyl addition polymer made by the method of claim 10.
Claim 15
Dependent Claim 10 words
A composition according to claim 1 which includes a pigment.
Claim 16
Dependent Claim 12 words
A method according to claim 10 wherein said composition includes a pigment.
Claim 17
Dependent Claim 12 words
A cured vinyl addition polymer according to claim 12 which is pigmented.
Claim 18
Dependent Claim 15 words
A method according to claim 10 wherein said accelerator is an amine or an amide.
Claim 19
Dependent Claim 12 words
A method according to claim 10 wherein said accelerator is methyl diethanolamine.
Claim 20
Dependent Claim 12 words
A method according to claim 10 wherein said monomer is an acrylate.
Claim 21
Dependent Claim 32 words
A method according to claim 10 wherein said acrylate is selected from the group consisting of tetraethylene glycol diacrylate, 2-hydroxyethyl acrylate, hexanediol diacrylate, trimethylolpropane triacrylate, 2-ethylhexyl acrylate, ethyl methacrylate, and mixtures thereof.
Claim 22
Dependent Claim 28 words
A method according to claim 10 which includes about 0.01 to about 1% by weight of a free radical scavenger to increase the shelf life of said composition.
Claim 23
Dependent Claim 13 words
A method according to claim 10 wherein said free radical scavenger is hydroquinone.
Claim 24
Dependent Claim 34 words
A method according to claim 10 which includes about 20 to about 90% by weight of an oligomer having a molecular weight of up to about 10,000 and having at least one vinyl group.
Claim 25
Dependent Claim 27 words
A method according to claim 10 wherein said oligomer has acrylic or methacrylic functionality, is soluble in said monomer, and has a molecular weight up to 2000.

References Cited (Backward Citations)

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US4071424B1 Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-09-16 1984-03-17 1984-09-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-09-16 1988-03-17 1988-09-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-09-16 1992-03-17 1992-09-16 $7700.00 Window Closed / Lapsed

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