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US4145465A Expired / Lapsed US ⏱️ 0.0 years remaining

Backing-free massive thickness pressure sensitive adhesive sheet and bonding rigid objects to larger surfaces

Assignee: Rohm and Haas Co
•
Filing: 1973-11-02
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Granted: 1979-03-20
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Expires: 1993-11-02
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Abstract

Abstract In manufacturing industrial products such as automobiles, it is known to adhere rigid solid objects such as emblems, the manufacturer's name, body trim, and so forth to the automobile body by means of a relatively thick sheet of resilient foamed plastic such as polyurethane, for example, 30 one thousands of an inch (30 mils) in thickness, coated on each face with a pressure sensitive adhesive. This provides a cushioning effect to take care of the wide variations in the uniformity of the emblems and further provides a cushion so that when the emblem is struck a blow it does not pop off as would be the case with a thin adhesive layer absent the foam layer.

Inventors

  • 👤 Frank T. Sanderson
  • 👤 Richard E. Zdanowski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 14:56
CPC Classifications
C; C09; C09J; C09J7/00; C09J7/10; Y; Y10; Y10S; Y10S40/00; Y10S40/911; Y10S40/912; Y10T; Y10T428/00; Y10T428/14; Y10T428/1405; Y10T428/1452; Y10T428/1462; Y10T428/25; Y10T428/26; Y10T428/269; Y10T428/28; Y10T428/2809; Y10T428/31504; Y10T428/31678; Y10T428/31692; Y10T428/31699; Y10T428/31855; Y10T428/31935

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 130 words
In a process of adhering a substantially rigid object to a larger solid surface to which it conforms, the improvement of applying to said object or said surface a backing-free sheet consisting of a permanently pressure sensitive adhesive composition comprising a crosslinked addition polymer or a crosslinked addition polymer containing a finely divided bodying agent having a particle size of less than 25 microns, said adhesive having the resilience of a soft rubber, a thickness of 8 mils to 125 mils, a Tg of below 0° C., a tensile strength of from about 15 to 60 psi, and a percent elongation at break of from 500 to 3000 percent, and applying said object to said surface with the adhesive sheet therebetween, whereby said object is permanently adhered to said surface.
Claim 2
Dependent Claim 130 words
In a process of adhering a substantially rigid object to a larger solid surface to which it conforms, the improvement of applying to said object or said surface a backing-free sheet consisting of a permanently pressure sensitive adhesive composition comprising a crosslinked addition polymer or a crosslinked addition polymer containing a finely divided bodying agent having a particle size of less than 25 microns, said adhesive having the resilience of a soft rubber, a thickness of 8 mils to 125 mils, a Tg of below 0° C., a tensile strength of from about 15 to 60 psi, and a percent elongation at break of from 500 to 3000 percent, and applying said object to said surface with the adhesive sheet therebetween, whereby said object is permanently adhered to said surface.
Claim 3
Dependent Claim 29 words
The process of claim 1 in which said adhesive composition comprises said addition polymer containing a finely divided bodying agent having a particle size of less than 25 microns.
Claim 4
Dependent Claim 15 words
The process of claim 1 in which said adhesive composition comprises said crosslinked addition polymer.
Claim 5
Dependent Claim 45 words
The process of claim 2 wherein the tacky pressure sensitive adhesive contains crosslinked addition polymers derived from monomers including those containing polar functional groups selected from at least one of ##STR9## such groups being mutually crosslinkable, self-crosslinkable, or crosslinkable by a separate added chemical compound.
Claim 6
Dependent Claim 24 words
The process of claim 4 in which said adhesive is between 10 and 70 mils in thickness, and said Tg is below -15° C.
Claim 7
Dependent Claim 48 words
The process of claim 3 wherein the tacky pressure sensitive adhesive contains crosslinked addition polymers derived from monomers including those containing polar functional groups selected from at least one of ##STR10## such groups being mutually crosslinkable, self-crosslinkable, or crosslinkable by a separate chemical compound added to said adhesive.
Claim 8
Dependent Claim 24 words
The process of claim 6 in which said adhesive is between 10 and 70 mils in thickness, and said Tg is below -15° C.
Claim 9
Dependent Claim 90 words
An adhesive product consisting essentially of a backing-free layer of pressure sensitive adhesive on a release coated surface, the adhesive comprising a crosslinked addition polymer or a crosslinked addition polymer containing a finely divided bodying agent having a particle size of less than 25 microns, said adhesive having the resilience of a soft rubber, a thickness of 8 mils to 125 mils, a Tg of below 0° C., a tensile strength of from about 15 to 60 psi, and a percent elongation at break of from 500 to 3000 percent.
Claim 10
Dependent Claim 90 words
An adhesive product consisting essentially of a backing-free layer of pressure sensitive adhesive on a release coated surface, the adhesive comprising a crosslinked addition polymer or a crosslinked addition polymer containing a finely divided bodying agent having a particle size of less than 25 microns, said adhesive having the resilience of a soft rubber, a thickness of 8 mils to 125 mils, a Tg of below 0° C., a tensile strength of from about 15 to 60 psi, and a percent elongation at break of from 500 to 3000 percent.
Claim 11
Dependent Claim 24 words
The product of claim 8 in which the layer is from 10 to 70 mils in thickness, and said Tg is below -15° C.
Claim 12
Dependent Claim 43 words
The product of claim 8 in which the crosslinked addition polymer is derived from monomers containing polar functional groups selected from at least one of ##STR11## such groups being mutually crosslinkable, self-crosslinkable, or crosslinkable by a separate chemical compound added to said adhesive.
Claim 13
Dependent Claim 114 words
A substantially rigid applique for an automobile body, said applique having adhered thereto a relatively massive layer of pressure sensitive adhesive comprising a crosslinked addition polymer or a crosslinked addition polymer containing a finely divided bodying agent having a particle size of less than 25 microns, said adhesive having the resilience of a soft rubber, a thickness of 8 mils to 125 mils, a Tg of below 0° C., a tensile strength of from about 15 to 60 psi and a percent elongation at break from 500 to 3000 percent, whereby the adhesive compensates for irregularities of the applique or the automobile body and absorbs and cushions vibrations and blows applied to said applique.
Claim 14
Dependent Claim 114 words
A substantially rigid applique for an automobile body, said applique having adhered thereto a relatively massive layer of pressure sensitive adhesive comprising a crosslinked addition polymer or a crosslinked addition polymer containing a finely divided bodying agent having a particle size of less than 25 microns, said adhesive having the resilience of a soft rubber, a thickness of 8 mils to 125 mils, a Tg of below 0° C., a tensile strength of from about 15 to 60 psi and a percent elongation at break from 500 to 3000 percent, whereby the adhesive compensates for irregularities of the applique or the automobile body and absorbs and cushions vibrations and blows applied to said applique.
Claim 15
Dependent Claim 29 words
The article of claim 11 in which said adhesive composition comprises said addition polymer containing a finely divided bodying agent having a particle size of less than 25 microns.
Claim 16
Dependent Claim 15 words
The article of claim 11 in which said adhesive composition comprises said crosslinked addition polymer.
Claim 17
Dependent Claim 45 words
The article of claim 12 in which the pressure sensitive adhesive contains crosslinked addition polymers derived from monomers including those containing polar functional groups selected from at least one of ##STR12## such groups being mutually crosslinkable, self-crosslinkable, or crosslinkable by a separate added chemical compound.
Claim 18
Dependent Claim 45 words
The article of claim 13 in which the pressure sensitive adhesive contains crosslinked addition polymers derived from monomers including those containing polar functional groups selected from at least one of ##STR13## such groups being mutually crosslinkable, self-crosslinkable, or crosslinkable by a separate added chemical compound.
Claim 19
Dependent Claim 25 words
The article of claim 14 in which said adhesive sheet is between 10 and 70 mils in thickness and said Tg is below -15° C.
Claim 20
Dependent Claim 25 words
The article of claim 15 in which said adhesive sheet is between 10 and 70 mils in thickness and said Tg is below -15° C.
Claim 21
Dependent Claim 121 words
The article of claim 11 in which the polymer is an acrylic polymer of 10 to 99.95 parts of an ester of acrylic or methacrylic acid, 0.05 to 20 parts of an unsaturated carboxylic acid monomer and optionally up to 89.95 parts of another ethylenically unsaturated monomer, the total parts being 100, and wherein the adhesive layer has an elastic recovery of from 50 to 90 percent, a William's plasticity of from 2 to about 5, a maximum creep distance of 0.1 inch, and substantially 100 percent elastic recovery on an inch square thereof when compressed in a direction perpendicular to the surface of the sheet of adhesive under a weight of 4 to 25 pounds for 0.1 to 20 minutes.
Claim 22
Dependent Claim 49 words
The article of claim 18 in which said ester of acrylic or methacrylic acid is present in an amount of 70 to 99.5 parts, said unsaturated acid monomer is present in an amount of 0.5 to 4.5 parts and the maximum amount of optional ethylenically unsaturated monomer is 29.5.
Claim 23
Dependent Claim 41 words
The article of claim 19 in which said optional monomer if used is one or more of methyl acrylate, acrylamide, vinyl acetate, tetradecyl acrylate, pentadecyl acrylate, methyl methacrylate, t-butyl acrylate, butyl methacrylate, styrene, pentadecyl methacrylate, vinyl toluene, methacrylamide, and N-methylol acrylamide.
Claim 24
Dependent Claim 44 words
The article of claim 20 in which said ester is of acrylic acid and an alkanol having 2 to about 12 carbon atoms, said unsaturated acid monomer is acrylic acid, methacrylic acid or itaconic acid, wherein said ester is cross-linked by a zinc compound.

References Cited (Backward Citations)

US3050425A Cited
US2976204A Cited
US3284423A Cited
US3439950A Cited
US3625795A Cited
US3946418A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-03-19 1982-09-18 1983-03-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-03-19 1986-09-18 1987-03-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-03-19 1990-09-18 1991-03-20 $7700.00 Window Closed / Lapsed

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