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US4132552A Expired / Lapsed US ⏱️ 0.0 years remaining

Dimensionally stable polyester film supports with subbing layer thereon

Assignee: Agfa Gevaert NV
•
Filing: 1976-11-03
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Granted: 1979-01-02
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Expires: 1996-11-03
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Abstract

Abstract A process is described for the manufacture of a dimensionally stable polyester film support carrying a primer coating for improving the adhesion thereto of subsequently applied coatings, which process comprises applying to an unstretched or only monoaxially stretched polyester film support a layer of a coating composition from an aqueous dispersion, drying said layer, stretching it biaxially or in a direction perpendicular to the said first stretching operation together with the polyester film support and heat-setting the polyester film, wherein said coating composition, before drying and heat-setting, comprises a mixture of: (A) 52 to 79% by weight of a copolymeric binder comprising 60 to 95% by weight of methyl methacrylate, 3 to 20% by weight of a divinyl or diallyl monomer, 0 to 30% by weight of a plasticizing vinyl monomer, and 0 to 5% by weight of an ethylenically unsaturated carboxylic acid, (B) 0.5 to 3% by weight of a water-insoluble wax-like material and/or of a water-insoluble polymer characterized by the presence of repeating units corresponding to the formula : ##STR1## wherein each of X, X 1 , X 2 , and X 3 represents hydrogen or fluorine, or each of X, X 1 , and X 2 represents hydrogen and X 3 represents a methyl group, or X represents chlorine and each of X 1 , X 2 , and X 3 represents fluorine, (C) 20 to 40% by weight of an external plasticizer, said external plasticizer being wholly or almost entirely eliminated from the coating composition during the heat-setting, and (D) 0 to 5% by weight of a hydrophilic polymer.

Inventors

  • 👤 August J. Van Paesschen
  • 👤 Lucien J. Van Gossum
  • 👤 Jan J. Priem

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 15:21
CPC Classifications
G; G03; G03C; G03C1/00; G03C1/76; G03C1/795; G03C1/7954; G03C1/91; G03C1/93; G11; G11B; G11B5/00; G11B5/62; G11B5/633; G11B5/73; G11B5/739; G11B5/73923; G11B5/73927; Y; Y10; Y10S; Y10S430/00; Y10S430/135; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31786; Y10T428/31797; Y10T428/31801

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 350 words
A process for the manufacture of a dimensionally stable polyester film support carrying a primer coating to be eventually covered in part by a subsequently applied coating and in part exposed uncovered, said primer coating being adapted to improve the adhesion thereto of said subsequently applied coating, while exhibiting desirable mechanical properties in the exposed areas thereof, which process comprises applying to an at most monoaxially stretched polyester film support a primer layer of a coating composition from an aqueous dispersion, drying said layer, stretching the coated support biaxially or in a direction perpendicular to the said first stretching operation together with the polyester film support and heat-setting the stretched, coated polyester film, wherein said coating composition, before drying and heat-setting, is a dispersion in water of a mixture consisting essentially of: (A) 52 to 79% by weight of a copolymeric binder consisting essentially of 60 to 95% by weight of a methyl methacrylate, 3 to 20% by weight of a divinyl or diallyl monomer, 0 to 30% by weight of a plasticizing ethylenically unsaturated monomer, and 0 to 5% by weight of an ethylenically unsaturated carboxylic acid, (B) 0.5 to 3% by weight of a water-insoluble waxy material having a melting point in the range of about 20°-100° C. and selected from vegetable waxes, insect waxes, animal waxes, mineral waxes, petroleum waxes, synthetic waxes, and wax-like longchain hydrocarbons, fatty saturated and unbranched acids and alcohols, and ethers and esters of substantially aliphatic monohydric alcohols and/or of a water-insoluble polymer consisting of repeating units corresponding to the formula: ##STR7## wherein each of X, X 1 , X 2 , and X 3 represents hydrogen or fluorine, or each of X, X 1 , and X 2 represents hydrogen and X 3 represents a methyl group, or X represents chlorine and each of X 1 , X 2 , and X 3 represents fluorine, (C) 20 to 40% by weight of an external plasticizer, said external plasticizer being wholly or almost entirely eliminated from the coating composition during the heat-setting and (D) 0 to 5% by weight of a hydrophilic polymer.
Claim 2
Dependent Claim 350 words
A process for the manufacture of a dimensionally stable polyester film support carrying a primer coating to be eventually covered in part by a subsequently applied coating and in part exposed uncovered, said primer coating being adapted to improve the adhesion thereto of said subsequently applied coating, while exhibiting desirable mechanical properties in the exposed areas thereof, which process comprises applying to an at most monoaxially stretched polyester film support a primer layer of a coating composition from an aqueous dispersion, drying said layer, stretching the coated support biaxially or in a direction perpendicular to the said first stretching operation together with the polyester film support and heat-setting the stretched, coated polyester film, wherein said coating composition, before drying and heat-setting, is a dispersion in water of a mixture consisting essentially of: (A) 52 to 79% by weight of a copolymeric binder consisting essentially of 60 to 95% by weight of a methyl methacrylate, 3 to 20% by weight of a divinyl or diallyl monomer, 0 to 30% by weight of a plasticizing ethylenically unsaturated monomer, and 0 to 5% by weight of an ethylenically unsaturated carboxylic acid, (B) 0.5 to 3% by weight of a water-insoluble waxy material having a melting point in the range of about 20°-100° C. and selected from vegetable waxes, insect waxes, animal waxes, mineral waxes, petroleum waxes, synthetic waxes, and wax-like longchain hydrocarbons, fatty saturated and unbranched acids and alcohols, and ethers and esters of substantially aliphatic monohydric alcohols and/or of a water-insoluble polymer consisting of repeating units corresponding to the formula: ##STR7## wherein each of X, X 1 , X 2 , and X 3 represents hydrogen or fluorine, or each of X, X 1 , and X 2 represents hydrogen and X 3 represents a methyl group, or X represents chlorine and each of X 1 , X 2 , and X 3 represents fluorine, (C) 20 to 40% by weight of an external plasticizer, said external plasticizer being wholly or almost entirely eliminated from the coating composition during the heat-setting and (D) 0 to 5% by weight of a hydrophilic polymer.
Claim 3
Dependent Claim 19 words
A process according to claim 1, wherein the dimensionally stable polyester film support is a film of polyethylene terephthalate.
Claim 4
Dependent Claim 16 words
A process according to claim 1, wherein the hydrophilic polymer is hydroxyethyl cellulose or polyvinyl alcohol.
Claim 5
Dependent Claim 21 words
A process according to claim 1, wherein the external plasticizer is resorcinol, glycerol, phthalic acid, maleic acid, malonic acid or 1,1,1-tri(hydroxymethyl)-propane.
Claim 6
Dependent Claim 17 words
A process according to claim 1, wherein the divinyl monomer in the copolymeric binder is ethylene dimethacrylate.
Claim 7
Dependent Claim 21 words
A process according to claim 1, wherein the plasticizing monomer in the copolymeric binder is n-butyl acrylate, butadiene, or vinylidene chloride.
Claim 8
Dependent Claim 20 words
A process according to claim 1, wherein the unsaturated acid in the copolymeric binder is itaconic acid or methacrylic acid.
Claim 9
Dependent Claim 45 words
A process according to claim 1, wherein the copolymeric binder is a copolymer of methyl methacrylate and ethylene dimethacrylate (90:10%), a copolymer of methyl methacrylate, ethylene dimethacrylate and n-butyl acrylate (80:10:10%), or a copolymer of methyl methacrylate, ethylene dimethacrylate, n-butyl acrylate and itaconic acid (77:10:10:3%).
Claim 10
Dependent Claim 15 words
A process according to claim 1, wherein ingredient B is polyethylene, polypropylene, polymonochlorotrifluoroethylene, or polytetrafluoroethylene.
Claim 11
Dependent Claim 23 words
A process according to claim 1, wherein (a) magnetic recording stripe(s) is or are applied from organic solvent solutions on the primer layer.
Claim 12
Dependent Claim 78 words
A process according to claim 10, wherein an intermediate layer constituting an antihalation layer or an antistatic layer, which is removable in alkaline solutions, is applied to the said primer coating after the stretching and heat-setting, and wherein the coating composition applied for forming the magnetic recording stripe(s) contains at least one bis- or polyfunctional compound which enters into reaction with the binder of said intermediate layer and cross-links it to insoluble state under the magnetic recording stripe(s).
Claim 13
Dependent Claim 23 words
A process according to claim 11, wherein the coating composition for forming the magnetic recording stripe(s) contains a mixture of N,N-bis(2,3-epoxypropyl)butylamine and dimethylsulphoxide.
Claim 14
Dependent Claim 313 words
A dimensionally stable polyester film support carrying a strongly adhered primer layer which is eventually in part covered by a subsequently applied layer and in part exposed uncovered, said layer having been applied to said support, while the latter is unstretched in at least one direction, from a dispersion in water of a mixture consisting essentially of: (A) 52 to 79% by weight of a copolymeric binder consisting essentially of 60 to 95% by weight of a methyl methacrylate, 3 to 20% by weight of a divinyl or diallyl monomer, 0 to 30% by weight of a plasticizing ethylenically unsaturated monomer, and 0 to 5% by weight of an ethylenically unsaturated carboxylic acid, (B) 0.5 to 3% by weight of a water-insoluble waxy material having a melting point in the range of about 20°-100° C. and selected from vegetable waxes, insect waxes, animal waxes, mineral waxes, petroleum waxes, synthetic waxes, and wax-like longchain hydrocarbons, fatty saturated and unbranched acids and alcohols, and ethers and esters of substantially aliphatic monohydric alcohols and/or of a water-insoluble polymer consisting of repeating units corresponding to the formula: ##STR8## wherein each of X, X 1 , X 2 , and X 3 represents hydrogen or fluorine, or each of X, X 1 , and X 2 represents hydrogen and X 3 represents a methyl group, or X represents chlorine and each of X 1 , X 2 , and X 3 represents fluorine, (C) 20 to 40% by weight of an external plasticizer, said external plasticizer being at least substantially eliminated from the coating composition during the heat-setting, and (D) 0 to 5% by weight of a hydrophilic polymer, after the application of which layer said coated support is dried, stretched as necessary to impart biaxial stretching thereto, and heat set whereby said copolymeric binder is cured and said external plasticizer at least substantially eliminated from said layer.
Claim 15
Dependent Claim 313 words
A dimensionally stable polyester film support carrying a strongly adhered primer layer which is eventually in part covered by a subsequently applied layer and in part exposed uncovered, said layer having been applied to said support, while the latter is unstretched in at least one direction, from a dispersion in water of a mixture consisting essentially of: (A) 52 to 79% by weight of a copolymeric binder consisting essentially of 60 to 95% by weight of a methyl methacrylate, 3 to 20% by weight of a divinyl or diallyl monomer, 0 to 30% by weight of a plasticizing ethylenically unsaturated monomer, and 0 to 5% by weight of an ethylenically unsaturated carboxylic acid, (B) 0.5 to 3% by weight of a water-insoluble waxy material having a melting point in the range of about 20°-100° C. and selected from vegetable waxes, insect waxes, animal waxes, mineral waxes, petroleum waxes, synthetic waxes, and wax-like longchain hydrocarbons, fatty saturated and unbranched acids and alcohols, and ethers and esters of substantially aliphatic monohydric alcohols and/or of a water-insoluble polymer consisting of repeating units corresponding to the formula: ##STR8## wherein each of X, X 1 , X 2 , and X 3 represents hydrogen or fluorine, or each of X, X 1 , and X 2 represents hydrogen and X 3 represents a methyl group, or X represents chlorine and each of X 1 , X 2 , and X 3 represents fluorine, (C) 20 to 40% by weight of an external plasticizer, said external plasticizer being at least substantially eliminated from the coating composition during the heat-setting, and (D) 0 to 5% by weight of a hydrophilic polymer, after the application of which layer said coated support is dried, stretched as necessary to impart biaxial stretching thereto, and heat set whereby said copolymeric binder is cured and said external plasticizer at least substantially eliminated from said layer.
Claim 16
Dependent Claim 23 words
A dimensionally stable polyester film support according to claim 13, wherein the dimensionally stable polyester film support is a film of polyethylene terephthalate.
Claim 17
Dependent Claim 20 words
A dimensionally stable polyester film support according to claim 13, wherein the hydrophilic polymer is hydroxyethyl cellulose or polyvinyl alcohol.
Claim 18
Dependent Claim 21 words
A dimensionally stable polyester film support according to claim 13, wherein the divinyl monomer in the copolymeric binder is ethylene dimethacrylate.
Claim 19
Dependent Claim 25 words
A dimensionally stable polyester film support according to claim 13, wherein the plasticizing monomer in the copolymeric binder is n-butyl acrylate, butadiene or vinylidene chloride.
Claim 20
Dependent Claim 24 words
A dimensionally stable polyester film support according to claim 13, wherein the unsaturated acid in the copolymeric binder is itaconic acid or methacrylic acid.
Claim 21
Dependent Claim 49 words
A dimensionally stable polyester film support according to claim 13, wherein the copolymeric binder is a copolymer of methyl methacrylate and ethylene dimethacrylate (90:10%), a copolymer of methyl methacrylate, ethylene dimethacrylate and n-butyl acrylate (80:10:10%) or a copolymer of methyl methacrylate, ethylene dimethacrylate, n-butyl acrylate and itaconic acid (77:10:10:3%).
Claim 22
Dependent Claim 19 words
A dimensionally stable polyester film support according to claim 13, wherein ingredient B is polyethylene, polypropylene, polymonochlorotrifluoroethylene or polytetrafluoroethylene.
Claim 23
Dependent Claim 75 words
A motion picture film material comprising a dimensionally stable polyester film support, a subbing layer, and one or more light-sensitive silver halide emulsion layers, and at the opposite side of said polyester film support a primer layer, a magnetic recording stripe, and optionally between said primer layer and said magnetic recording stripe an antihalation layer or antistatic layer that is removable in alkaline solutions, wherein said primer layer is a layer according to claim 13.

References Cited (Backward Citations)

US3460982A Cited
US3615561A Cited
US3788856A Cited
US3751280A Cited
US3911172A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-01-01 1982-07-03 1983-01-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-01-01 1986-07-03 1987-01-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-01-01 1990-07-03 1991-01-02 $7700.00 Window Closed / Lapsed

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