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US4131731A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing polycarbonates

Assignee: POLYVINYL/PERMUTHAN Co A CORP OF
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Filing: 1978-01-09
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Granted: 1978-12-26
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Expires: 1998-01-09
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Abstract

Abstract A process for preparing linear polycarbonates containing terminal hydroxyl groups with the essential exclusion of other terminal groups by reacting glycols having a carbon number > 4 and cyclic esters of carbonic acid via ester interchange reaction at 100-300° C and 0.1 - 300 mm Hg.

Inventors

  • 👤 Kwo-Hrong Lai
  • 👤 Harold N. Silvers

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 02:39
CPC Classifications
C; C08; C08L; C08L21/00; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/40; C08G18/42; C08G18/44; C08G64/00; C08G64/02; C08G64/0208; C08G64/18; C08G64/183; C08G64/20; C08G64/30; C08G64/305; C08K; C08K5/00; C08K5/0008; C08K5/0016; C08L27/00; C08L27/02; C08L27/04; C08L27/06; C08L31/00; C08L31/02; C08L31/04; C08L7/00; C08L69/00; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/582

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 211 words
A process of preparing linear polycarbonates containing terminal hydroxyl groups, said process comprising, reacting an alkylene carbonate composed of a 5 to 7 membered ring with a hydroxy compound selected from the group consisting of cycloaliphatic diols and aliphatic diols containing from 4 to 40 carbon atoms, and polyoxyalkylene glycols containing from 2 to 20 alkoxy groups er molecule with each alkoxy group containing from 2 to 4 carbon atoms, said hydroxy compound having a boiling point greater than 4.9° C over the by-product formed in ester interchange reaction with said alkylene carbonate, said hydroxy compound and alkylene carbonate being admixed in a molar ratio of 10 to 1, to 1 to 10, said reaction being carried out at temperatures between 100° C and 300° C and pressures between 0.1 and 300 Hg in a first and second stage wherein low molecular polycarabonate is formed in a first stage at a molecular chain length of from 2 to 10 units while distilling off by-product glycol from the reaction mixture, and then removing unreacted hydroxyl compound and alkylene carbonate and beginning a second stage which comprises condensing the low molecular weight polycarbonate by distilling off all glycol formed at temperatures of from 100 to 300° C to form high molecular weight polycarbonate.
Claim 2
Dependent Claim 211 words
A process of preparing linear polycarbonates containing terminal hydroxyl groups, said process comprising, reacting an alkylene carbonate composed of a 5 to 7 membered ring with a hydroxy compound selected from the group consisting of cycloaliphatic diols and aliphatic diols containing from 4 to 40 carbon atoms, and polyoxyalkylene glycols containing from 2 to 20 alkoxy groups er molecule with each alkoxy group containing from 2 to 4 carbon atoms, said hydroxy compound having a boiling point greater than 4.9° C over the by-product formed in ester interchange reaction with said alkylene carbonate, said hydroxy compound and alkylene carbonate being admixed in a molar ratio of 10 to 1, to 1 to 10, said reaction being carried out at temperatures between 100° C and 300° C and pressures between 0.1 and 300 Hg in a first and second stage wherein low molecular polycarabonate is formed in a first stage at a molecular chain length of from 2 to 10 units while distilling off by-product glycol from the reaction mixture, and then removing unreacted hydroxyl compound and alkylene carbonate and beginning a second stage which comprises condensing the low molecular weight polycarbonate by distilling off all glycol formed at temperatures of from 100 to 300° C to form high molecular weight polycarbonate.
Claim 3
Dependent Claim 50 words
A process in accordance with claim 1 wherein said reactants are mixed in substantially molar ratios of hydroxy compounds to alkylene carbonate of from 1:10 to 10:1, and said first stage is carried out at 150° C to 250° C and pressures of from 50 mm to 200 mm Hg.
Claim 4
Dependent Claim 25 words
A process in accordance with claim 2 wherein said second stage is carried out at a pressure of from 0.1 mm to 10 mm Hg.
Claim 5
Dependent Claim 21 words
A process in accordance with claim 1 wherein said high molecular linear polycarbonates having molecular weights of from 200 to 4,000.
Claim 6
Dependent Claim 28 words
A process in accordance with the process of claim 4 wherein said second stage is carried out at a pressure of from 0.1 mm to 10 mm Hg.
Claim 7
Dependent Claim 53 words
A process in accordance with the process of claim 1 wherein said reactants are mixed in substantially molar ratios of hydroxy compounds to alkylene carbon of from 1:3 to 1:1, and said first state is carried out at 150° C to 250° C and pressures of from 50 mm to 200 mm Hg.
Claim 8
Dependent Claim 14 words
A process in accordance with claim 1 wherein said alkylene carbonate is ethylene carbonate.
Claim 9
Dependent Claim 14 words
A process in accordance with claim 4 wherein said alkylene carbonate is ethylene carbonate.
Claim 10
Dependent Claim 17 words
A process in accordance with the process of claim 7 and said hydroxy compound is 1,6-hexane diol.
Claim 11
Dependent Claim 17 words
A process in accordance with the process of claim 8 and said hydroxy compound is 1,6-hexane diol.
Claim 12
Dependent Claim 24 words
A process in accordance with the process of claim 3 wherein said alkylene carbonate is ethylene carbonate and said hydroxy compound is 1,6-hexane diol.
Claim 13
Dependent Claim 24 words
A process in accordance with the process of claim 11 wherein said high molecular linear polycarbonates have molecular weights of from 200 to 4,000.
Claim 14
Dependent Claim 8 words
A product by the process of claim 1.
Claim 15
Dependent Claim 23 words
A product of claim 13 wherein said high molecular weight polycarbonate has a molecular weight in the range of from 200 to 4,000.

References Cited (Backward Citations)

US3313782A Cited
GB820603A Cited
US3453184A Cited
US3689462A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-12-25 1982-06-26 1982-12-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-12-25 1986-06-26 1986-12-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-12-25 1990-06-26 1990-12-26 $7700.00 Window Closed / Lapsed

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