Stabilizer composition for chlorine-containing polymers

Claim 2

A stabilizer composition for chlorine-containing polymers having a much reduced tendency to blow at the molding step, which comprises (A) an inorganic stabilizer having a pore volume of at least 0.5 cc/g, said stabilizer (A) consisting essentially of at least one member selected from the group consisting of silicates of metals of Groups II and IV of the Periodic Table and composites of silicic acid with oxides, hydroxides and carbonates of said metals, and (B) an organic additive having a boiling point or decomposition point higher than a chlorine-containing polymer processing temperature, said organic additive (B) being incorporated into the stabilizer (A) so that the organic additive (B) is impregnated and permeated uniformly into the pores of stabilizer (A) at a weight ratio (A) : (B) of 1 : at least 0.1 so that the pore volume ratio defined by the following formula: ##EQU3## wherein PVc denotes the pore volume (cc/g) of the entire composition and PVa denotes the pore volume (cc/g) of said inorganic stabilizer (A), is not higher than 0.8.

Claim 3

A stabilizer composition as set forth in claim 1 wherein the inorganic stabilizer (A) has a composition represented by the following formula: MO.nSiO.sub.2 wherein M stands for a metal of Group II or IV of the Periodic Table and n is a number of 0.3 to 5.

Claim 4

A stabilizer composition as set forth in claim 2 wherein the inorganic stabilizer (A) is calcium silicate.

Claim 5

A stabilizer composition as set forth in claim 2 wherein the inorganic stabilizer (A) is lead silicate.

Claim 6

A stabilizer composition as set forth in claim 2 wherein the inorganic stabilizer (A) is magnesium silicate or barium silicate.

Claim 7

A stabilizer composition as set forth in claim 1 wherein the inorganic stabilizer (A) has a pore volume of 0.7 to 4 cc/g.

Claim 8

A stabilizer composition as set forth in claim 1 wherein the inorganic stabilizer (A) has such a particle size distribution that particles having a size larger than 40 μ occupy less than 10 % by weight of the total particles and particles having a size smaller than 20 μoccupy more than 50 % by weight of the total particles.

Claim 9

A stabilizer composition as set forth in claim 2 wherein the inorganic stabilizer (A) is one obtained by mixing a hydrosol, hydrogel or xerogel of silicic acid or activated silicic acid in the presence of water with an oxide, hydroxide or carbonate or a mixture thereof of a metal of Group II or IV of the Periodic Table, and heating the resulting mixture at a temperature of 60 to 1000° C.

Claim 10

A stabilizer composition as set forth in claim 1 wherein the organic additive (B) is at least one member selected from the group consisting of organic stabilizers, lubricating agents and plasticizers for chlorine-containing polymers and thermoplastic resins for compounding in chlorine-containing polymers, each having a boiling point or decomposition point higher than 160° C.

Claim 11

A stabilizer composition as set forth in claim 9 wherein the organic additive (B) is an organic hydroxyl compound in which the product of the number of hydroxyl groups and the number of carbon atoms is at least 6.

Claim 12

A stabilizer composition as set forth in claim 10 wherein the organic hydroxyl compound is at least one member selected from the group consisting of polyhydric alcohols having at least 3 carbon atoms, aliphatic monohydric alcohols having at least 6 carbon atoms and phenols.

Claim 13

A stabilizer composition as set forth in claim 10 wherein the organic hydroxyl compound is at least one member selected from pentaerythritol and polypentaerythritols.

Claim 14

A stabilizer composition as set forth in claim 10 wherein the organic hydroxyl compound is a glycerin fatty acid monoester.

Claim 15

A stabilizer composition as set forth in claim 10 wherein the organic hydroxyl compound is 2,2'-bis(4-hydroxyphenyl)propane.

Claim 16

A stabilizer composition as set forth in claim 10 wherein the organic additive (B) is a mixture comprising a polyhydric alcohol and a phenol at a mixing ratio from 1:0.1 to 1:10.

Claim 17

A stabilizer composition as set forth in claim 9 wherein the organic additive (B) is an organotin compound or a metal soap.

Claim 18

A stabilizer composition as set forth in claim 9 wherein the organic additive (B) is at least one plasticizer for chlorine-containing polymers selected from the group consisting of phthalic acid esters, aliphatic dibasic acid esters, phosphoric acid esters, polybasic hydroxycarboxylic acid esters, monobasic fatty acid esters, polyhydric alcohol esters, epoxidized oils and fats, and polyesters of aliphatic dibasic acids with diols.

Claim 19

(as twice amended)--A stabilizer composition as set forth in claim 9 wherein the organic additive (B) is at least one lubricating agent for chlorine-containing polymers selected from the group consisting of animal and vegetable waxes, mineral waxes, higher saturated fatty acids, higher fatty acid amides and higher saturated fatty acid triglycerides.

Claim 20

A stabilizer composition as set forth in claim 9 wherein the organic additive (B) is a thermoplastic epoxy resin.

Claim 21

A stabilizer composition as set forth in claim 19 wherein the epoxy resin is one having a structure represented by the following formula: ##STR2## wherein n is a number of 0 to 17 and R stands for a divalent hydrocarbon residue.

Claim 22

A stabilizer composition as set forth in claim 1 wherein the inorganic stabilizer (A) and the organic additive (B) are mixed at a weight mixing ratio (A) : (B) ranging from 1 : 0.3 to 1 : 5.

Claim 23

A stabilizer composition as set forth in claim 1 wherein the composition has a plasticization efficiency, defined by the following formula, of at least 14: Ep = τ.sub.max × Tp wherein τ.sub.max denotes a maximum torque ( Kg.m ) obtained when 3 to 6 parts by weight of a stabilizer sample is incorporated into 100 parts by weight of a vinyl chloride resin and the resulting composition is kneaded at 200° C. and 35 rpm by using Barbender Plasti-Corder Model P151, Tp denotes the plasticization time ( min ) required for attaining the maximum torque from the start of kneading, and Ep denotes the plasticization efficiency ( Kg.m.min ). and a kneading resistance, defined by the following formula, of 11 to 250: Rm = τ.sub.max × 100/Tp wherein τ max and Tp are as defined above and Rm denotes the kneading resistance.

Claim 24

A stabilizer composition for chlorine-containing polymers having a much reduced tendency to blow at the molding step, which comprises (A) an inorganic stabilizer having a pore volume of at least 0.5 cc/g, said stabilizer (A) consisting essentially of at least one member selected from the group consisting of silicates of metals of Groups II and IV of the Periodic Table and composites of silicic acid with oxides, hydroxides and carbonates of said metals, (B) an organic additive having a boiling point or decomposition point higher than chlorine-containing polymer processing temperature, said organic additive (B) being incorporated into the stabilizer (A) so that additive (B) is impregnated and uniformly permeated into the pores of stabilizer (A) at a weight ratio (A) : (B) of 1: at least 0.1 so that the pore volume ratio defined by the following formula: ##EQU4## wherein PVc denotes the pore volume (CC/g) of the entire composition and PVa denotes the pore volume (cc/g) of said inorganic stabilizer (A), is not higher than 0.8, and said organic additive (B) being at least one member selected from the group consisting of organic hydroxyl compounds in which the product of the number of hydroxyl groups and the number of carbon atoms is at least 6 and epoxy resins, and (C) at least one dispersion medium selected from the group consisting of (a) higher fatty acids and alkali metal, alkaline earth metal, zinc, aluminum and lead salts of higher fatty acids and (b) aliphatic hydrocarbon waxes, said dispersion medium (C) being blended with the composition of the stabilizer (A) and the organic additive (B) at a weight ratio (A) + (B) : (C) ranging from 1 : 0.03 to 1 : 5.

Claim 25

A stabilizer composition for chlorine-containing polymers having a much reduced tendency to blow at the molding step, which comprises (A) an inorganic stabilizer having a pore volume of at least 0.5 cc/g, said stabilizer (A) consisting essentially of at least one member selected from the group consisting of silicates of metals of Groups II and IV of the Periodic Table and composites of silicic acid with oxides, hydroxides and carbonates of said metals, (B) an organic additive having a boiling point or decomposition point higher than chlorine-containing polymer processing temperature, said organic additive (B) being incorporated into the stabilizer (A) so that additive (B) is impregnated and uniformly permeated into the pores of stabilizer (A) at a weight ratio (A) : (B) of 1: at least 0.1 so that the pore volume ratio defined by the following formula: ##EQU4## wherein PVc denotes the pore volume (CC/g) of the entire composition and PVa denotes the pore volume (cc/g) of said inorganic stabilizer (A), is not higher than 0.8, and said organic additive (B) being at least one member selected from the group consisting of organic hydroxyl compounds in which the product of the number of hydroxyl groups and the number of carbon atoms is at least 6 and epoxy resins, and (C) at least one dispersion medium selected from the group consisting of (a) higher fatty acids and alkali metal, alkaline earth metal, zinc, aluminum and lead salts of higher fatty acids and (b) aliphatic hydrocarbon waxes, said dispersion medium (C) being blended with the composition of the stabilizer (A) and the organic additive (B) at a weight ratio (A) + (B) : (C) ranging from 1 : 0.03 to 1 : 5.

Claim 26

A stabilizer composition as set forth in claim 23 wherein the dispersion medium (C) comprises at least one component selected from the group (a) and at least one component selected from the group (b) at a weight ratio (a) : (b) ranging from 1 : 0.3 to 1 : 3.

Claim 27

A stabilized chlorine-containing polymer composition comprising a chlorine-containing polymer and a stabilized amount of the stabilizing composition of claim 1.

Claim 28

The stabilized composition of claimd 25 in which the chlorine-containing polymer is a member selected from the group consisting of vinyl chloride homopolymer, vinyl chloride copolymer, vinylidene chloride resin, chlorinated polyolefin, chlorinated vinyl chloride resin, chloroprene and chlorinated isobutylene rubber.

Claim 29

A stabilized chlorine-containing polymer composition comprising a chlorine-containing polymer and a stabilizing amount of the stabilizing composition of claim 23.

Claim 30

The stabilized composition of claim 27 in which the chlorine-containing polymer is a member selected from the group consisting of vinyl chloride homopolymer, vinyl chloride copolymer, vinylidene chloride resin, chlorinated polyolefin, chlorinated vinyl chloride resin, chloroprene and chlorinated isobutylene rubber.

Claim 31

A stabilizing composition as set forth in claim 7 wherein the inorganic stabilizer (A) is calcium silicate, lead silicate, magnesium silicate or barium silicate and has a pore volume of 0.7 to 4 cc/g and the organic additive (B) is selected from the group consisting of 1. an organic hydroxyl compound in which the product of the number of hydroxyl groups and the number of carbon atoms is at least 6; 2. An organo tin compound or metal soap; 3. phthalic acid esters, aliphatic dibasic acid esters, phosphoric acid esters, polybasic hydroxycarboxylic acid esters, monobasic fatty acid esters, polyhydric alcohol esters, epoxidized oils and fats, or polyesters of aliphatic dibasic acids with diols; 4. animal and vegetable waxes, mineral waxes, higher saturated fatty acids, higher fatty acid amides or higher saturated fatty acid triglycerides; and 5. epoxy resins having at least two epoxy groups in their molecular structure; and wherein the weight ratio of (A) : (B) is in the range of from 1 : 0.3 to 1 : 0.5.

Claim 32

A stabilized chlorine-containing polymer composition comprising a chlorine-containing polymer and a stabilizing amount of the stabilizing composition of claim 29.

Claim 33

A stabilized chlorine-containing polymer composition comprising a chlorine-containing polymer and a stabilizing amount of the stabilizing composition of claim 22.

Claim 34

A stabilizer composition as set forth in claim 23 wherein the weight ratio (B) : (C) is in the range of from 1 : 0.06 to 1 : 10.