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US4049589A Expired / Lapsed US ⏱️ 0.0 years remaining

Porous films of polytetrafluoroethylene and process for producing said films

Assignee: Sumitomo Electric Industries Ltd
•
Filing: 1975-09-30
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Granted: 1977-09-20
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Expires: 1995-09-30
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Abstract

Abstract A porous film of polytetrafluoroethylene having an accurately controlled pore diameter and a superior pore diameter distribution, and a process for preparing the film.

Inventors

  • 👤 Isamu Sakane

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 11:05
CPC Classifications
B; B01; B01D; B01D71/00; B01D71/06; B01D71/30; B01D71/32; B01D71/36; B01D67/00; B01D67/0002; B01D67/0023; B01D67/0025; B01D67/0027; B29; B29C; B29C43/00; B29C43/006; B29C48/00; B29C48/022; B29C48/03; B29C48/07; B29C48/08; B29C67/00; B29C67/20; B29C67/205; C; C08; C08J; C08J5/00; C08J5/18; B29C43/22; B29C43/24; B29C48/06; B29C48/09; B29C48/10; B29K; B29K2027/00; B29K2027/12; B29K2027/18; C08J2327/00; C08J2327/02; C08J2327/12; C08J2327/18

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 239 words
In a process for preparing a porous film of polytetrafluoroethylene having the steps of forming an article from an unsintered polytetrafluoroethylene mixture containing a liquid lubricant; stretching the article at least uniaxially while maintaining the temperture of the sheet during stretching at below 327° C, the absolute speed of the sheet being between 1 cm/min and 20 m/min at a stretch ratio of 10 to 100% of the initial length, and then heating the article to a temperature of at least 327° C, the improvement being in said heating step and comprising, providing a moving mirror-surface endless belt positioned over a cooling roll and a heating roll, said rolls rotating whereby each portion of said belt consecutively contacts a portion of the periphery of the heating roll and the cooling, roll, urging the stretched sheet against said endless belt at a first position thereof where said belt is in contact with said cooling roll, peeling off the sheet from said endless belt at a second position thereof where said belt is in contact with said cooling roll, said second position being downstream from said first position in the direction of movement of said belt and being separated therefrom by the path of said belt around a portion of the periphery of said heating roll, whereby said stretched sheet adhered to said belt passes over said heating roll for continuous sintering between adhering to and peeling from said endless belt.
Claim 2
Dependent Claim 239 words
In a process for preparing a porous film of polytetrafluoroethylene having the steps of forming an article from an unsintered polytetrafluoroethylene mixture containing a liquid lubricant; stretching the article at least uniaxially while maintaining the temperture of the sheet during stretching at below 327° C, the absolute speed of the sheet being between 1 cm/min and 20 m/min at a stretch ratio of 10 to 100% of the initial length, and then heating the article to a temperature of at least 327° C, the improvement being in said heating step and comprising, providing a moving mirror-surface endless belt positioned over a cooling roll and a heating roll, said rolls rotating whereby each portion of said belt consecutively contacts a portion of the periphery of the heating roll and the cooling, roll, urging the stretched sheet against said endless belt at a first position thereof where said belt is in contact with said cooling roll, peeling off the sheet from said endless belt at a second position thereof where said belt is in contact with said cooling roll, said second position being downstream from said first position in the direction of movement of said belt and being separated therefrom by the path of said belt around a portion of the periphery of said heating roll, whereby said stretched sheet adhered to said belt passes over said heating roll for continuous sintering between adhering to and peeling from said endless belt.
Claim 3
Dependent Claim 40 words
The process of claim 1, wherein the stretching is conducted using rolls while maintaining the rotating ratio of the stretch rolls at 1 : 1.1 to 1 : 10 and the distance between the rolls at 0.05 to 500 mm.
Claim 4
Dependent Claim 20 words
The process of claim 1 wherein the liquid lubricant is removed from the polytetrafluoroethylene article prior to the stretching step.
Claim 5
Dependent Claim 14 words
The process of claim 1 wherein the article of polytetrafluoroethylene is formed by extrusion.
Claim 6
Dependent Claim 14 words
The process of claim 1 wherein the article of polytetrafluoroethylene is formed by rolling.
Claim 7
Dependent Claim 16 words
The process of claim 1 wherein the article of polytetrafluoroethylene is formed by extruding and rolling.
Claim 8
Dependent Claim 14 words
A porous film of polytetrafluoroethylene produced by the process set forth in claim 1.
Claim 9
Dependent Claim 15 words
A porous film of polytetrafluoroethylene produced by the process as set forth in claim 2.
Claim 10
Dependent Claim 14 words
A porous film of polytetrafluoroethylene produced by the process set forth in claim 3.
Claim 11
Dependent Claim 14 words
A porous film of polytetrafluoroethylene produced by the process set forth in claim 4.

References Cited (Backward Citations)

US2578522A Cited
US2642625A Cited
US2685707A Cited
US2852811A Cited
US3315020A Cited
US3556161A Cited
US3281511A Cited
US3953566A Cited
US3813461A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-09-19 1981-03-21 1981-09-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-09-19 1985-03-21 1985-09-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-09-19 1989-03-21 1989-09-20 $7700.00 Window Closed / Lapsed

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