Abstract An improved splice is provided which is useful in joining segments of a substantially flat band (e.g., a flat tow) of an acrylic fibrous material in an end to end relationship. A fabric surrounds and is sewn to an end of each band segment and extends beyond the end of the band to form a fabric extension. A pair of fabric extensions are sewn in an overlapping opposing relationship in the absence of any substantial overlap of the acrylic fibrous material of each band segment within the splice. The resulting splice is substantially flat in configuration and the band may be continuously passed in the direction of its length through the thermal stabilization zone without impairment of movement resulting from the presence of the splice. The usual exothermic heat of reaction which is evolved during the cyclization portion of the thermal stabilization reaction effectively is dissipated from within the splice without harm.
In a process for the thermal stabilization of a substantially flat multifilament band of an acrylic fibrous material wherein the ends of at least two discrete band segments are joined and continuously are passed in a successive manner in the direction of their length through a heated thermal stabilization zone while maintaining the original fibrous configuration of the same substantially intact for a residue time sufficient to render said band black in appearance, and non-burning when subjected to an ordinary match flame; the improvement comprising joining the ends of at least two of said band segments by (1) surrounding an end of each band segment with a fabric which is capable of withstanding the heated thermal stabilization zone having a weave configuration through which heat of reaction is permitted to dissipate with a portion of said fabric extending beyond each enclosed end of said band segment to form a substantially flat fabric extension, (2) sewing said fabric to each band segment in the area were said band is enclosed by said fabric with a thread which is capable of withstanding the heated thermal stabilization zone while maintaining the enclosed portion of said band in a substantially flat configuration, (3) overlapping a pair of said substantially flat fabric extensions in the absence of any substantial overlap of the acrylic fibrous material of each band segment with each of said band segments extending in an opposite direction, and (4) sewing together said overlapped substantially flat fabric extensions with a thread which is capable of withstanding the heated thermal stabilization zone to join said band segments of acrylic fibrous material in the absence of any substantial overlap of the acrylic fibrous material of each band segment.
Claim 2
Dependent Claim
283 words
In a process for the thermal stabilization of a substantially flat multifilament band of an acrylic fibrous material wherein the ends of at least two discrete band segments are joined and continuously are passed in a successive manner in the direction of their length through a heated thermal stabilization zone while maintaining the original fibrous configuration of the same substantially intact for a residue time sufficient to render said band black in appearance, and non-burning when subjected to an ordinary match flame; the improvement comprising joining the ends of at least two of said band segments by (1) surrounding an end of each band segment with a fabric which is capable of withstanding the heated thermal stabilization zone having a weave configuration through which heat of reaction is permitted to dissipate with a portion of said fabric extending beyond each enclosed end of said band segment to form a substantially flat fabric extension, (2) sewing said fabric to each band segment in the area were said band is enclosed by said fabric with a thread which is capable of withstanding the heated thermal stabilization zone while maintaining the enclosed portion of said band in a substantially flat configuration, (3) overlapping a pair of said substantially flat fabric extensions in the absence of any substantial overlap of the acrylic fibrous material of each band segment with each of said band segments extending in an opposite direction, and (4) sewing together said overlapped substantially flat fabric extensions with a thread which is capable of withstanding the heated thermal stabilization zone to join said band segments of acrylic fibrous material in the absence of any substantial overlap of the acrylic fibrous material of each band segment.
Claim 3
Dependent Claim
56 words
An improved process according to claim 1 wherein said multifilament band of an acrylic fibrous material is selected from the group consisting essentially of an acrylonitrile homopolymer and acrylonitrile copolymers which contain at least about 85 mole percent of acrylonitrile units and up to about 15 mole percent of one or more monovinyl units copolymerized therewith.
Claim 4
Dependent Claim
20 words
An improved process according to claim 1 wherein said multifilament band of an acrylic fibrous material is a flattened tow.
Claim 5
Dependent Claim
20 words
An improved process according to claim 1 wherein said multifilament band has a width of about 1 to 36 inches.
Claim 6
Dependent Claim
32 words
An improved process according to claim 1 wherein said fabric which surrounds an end of each band segment which is capable of withstanding the heated thermal stabilization zone is a glass fabric.
Claim 7
Dependent Claim
20 words
An improved process according to claim 1 wherein said thread utilized in steps (2) and (4) is an acrylonitrile homopolymer.
Claim 8
Dependent Claim
19 words
An improved process according to claim 1 wherein said heated thermal stabilization zone is provided with an oxygen-containing atmosphere.