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US4004933A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of porous ceramic materials

Assignee: Foseco International Ltd
•
Filing: 1972-12-20
•
Granted: 1977-01-25
•
Expires: 1992-12-20
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Abstract

Abstract Porous ceramic materials are made by impregnating a foam with a slurry of finely divided ceramic material, drying and firing the foam. Prior to impregnating the foam it is treated so that the particulate material of the slurry will adhere to the foam.

Inventors

  • 👤 Frank Ernest George Ravault

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 06:56
CPC Classifications
C; C04; C04B; C04B38/00; C04B38/06; C04B38/0615

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 129 words
In the method of making a porous ceramic material which comprises impregnating a preformed organic foam structure with a slurry of finely divided ceramic material, and drying and firing the so impregnated foam, the improvement which comprises, prior to impregnation of the foam with the slurry applying to at least a portion of the foam at least one liquid composition which penetrates the foam, said liquid composition comprising a material selected from the group of agents which, when contacted by a component of the slurry, cause formation of a gel, whereby the material on contact with the slurry causes said finely divided ceramic material to adhere to the surface of the foam so as to form a thick coating on the foam, and drying the foam prior to impregnation.
Claim 2
Dependent Claim 129 words
In the method of making a porous ceramic material which comprises impregnating a preformed organic foam structure with a slurry of finely divided ceramic material, and drying and firing the so impregnated foam, the improvement which comprises, prior to impregnation of the foam with the slurry applying to at least a portion of the foam at least one liquid composition which penetrates the foam, said liquid composition comprising a material selected from the group of agents which, when contacted by a component of the slurry, cause formation of a gel, whereby the material on contact with the slurry causes said finely divided ceramic material to adhere to the surface of the foam so as to form a thick coating on the foam, and drying the foam prior to impregnation.
Claim 3
Dependent Claim 32 words
The method of claim 1 wherein the material is an agent which when contacted by the slurry causes the formation of a gel is a base and the component is aluminum hydroxychloride.
Claim 4
Dependent Claim 10 words
The method of claim 2 wherein the base is monoethanolamine.
Claim 5
Dependent Claim 42 words
The method of claim 1 wherein the material is an agent which when contacted by the slurry causes the formation of a gel and is one containing divalent and metal ions, and the component of the slurry is a collodial oxide hydrosol.
Claim 6
Dependent Claim 19 words
The method of claim 4 wherein the material is hydrated calcium nitrate and the component is colloidal silica sol.
Claim 7
Dependent Claim 48 words
The method of claim 1 wherein the material is an agent which when contacted by the slurry causes the formation of a gel and is one containing divalent and metal ions and the component of the slurry is selected from the class consisting of polyacrylamides and polyacrylic acids.
Claim 8
Dependent Claim 40 words
The method of claim 1 wherein the material is an agent which when contacted by the slurry causes the formation of a gel and is a water-soluble alkali metal silicate and the component of the slurry is an aluminum salt.
Claim 9
Dependent Claim 37 words
The method of claim 1 wherein the material is an agent which when contacted by the slurry causes the formation of a gel and is a polyacryliamide and the component of the slurry is a polyethylene glycol.
Claim 10
Dependent Claim 20 words
A method as recited in claim 1 wherein the material is a base and the component is aluminum hydroxychloride and.
Claim 11
Dependent Claim 10 words
The method of claim 9 wherein the base is monoethanolamine.
Claim 12
Dependent Claim 28 words
A method as recited in claim 1 wherein the material is one containing divalent and metal ions and the component of the slurry is a colloidal oxide hydrosol.
Claim 13
Dependent Claim 21 words
A method as recited in claim 11 wherein the material is hydrated calcium nitrate and the component is colloidal silica sol.
Claim 14
Dependent Claim 34 words
A method as recited in claim 1 wherein the material is one containing divalent and metal ions and the compound of the slurry is selected from the class consisting of polyacrylamides and polyacrylic acids.
Claim 15
Dependent Claim 23 words
A method as recited in claim 1 wherein the material is a polyacrylamide and the component of the slurry is a polyethylene glycol.

References Cited (Backward Citations)

US2235881A Cited
US3234308A Cited
US3150989A Cited
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US3510394A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-01-25 1980-07-26 1981-01-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-01-25 1984-07-26 1985-01-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-01-25 1988-07-26 1989-01-25 $7700.00 Window Closed / Lapsed

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