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US4000525A Expired / Lapsed US ⏱️ 0.0 years remaining

Ceramic prosthetic implant suitable for a knee joint plateau

Assignee: United States Department of the Navy
•
Filing: 1975-08-21
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Granted: 1977-01-04
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Expires: 1995-08-21
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Abstract

Abstract A ceramic prosthesis of high aluminum oxide suitable for the tibial plateau of a knee joint with the superior (upper) portion of the prosthesis being of a high density AL 2 O 3 having a very low porosity and the inferior (lower) portion being of high density AL 2 O 3 having a high degree of porosity capable of accepting bone growth.

Inventors

  • 👤 Jerome J. Klawitter
  • 👤 Nazir A. Bhatti

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-22 17:27
CPC Classifications
A; A61; A61F; A61F2/00; A61F2/02; A61F2/30; A61F2/38; A61F2/389; A61F2/30767; B; B32; B32B; B32B18/00; C; C04; C04B; C04B35/00; C04B35/01; C04B35/10; C04B35/111; C04B38/00; C04B38/06; C04B38/0615; A61F2002/30001; A61F2002/30003; A61F2002/30004; A61F2002/30011; A61F2/3094; A61F2002/30971; A61F2002/3895; A61F2250/00; A61F2250/0014; A61F2250/0023; A61F2250/0024; A61F2310/00; A61F2310/00005; A61F2310/00179; A61F2310/00185; A61F2310/00203; A61F2310/00389; A61F2310/00592; A61F2310/00598; A61F2310/00604; C04B2235/00; C04B2235/65; C04B2235/656; C04B2235/6567; C04B2237/00; C04B2237/30; C04B2237/32; C04B2237/34; C04B2237/343; C04B2237/50; C04B2237/58; C04B2237/586

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 47 words
A prosthesis comprising a porous layer having approximately 96 weight percent of aluminum oxide and a porosity in the range of 40-60% with interconnecting pores, laminated to a dense layer of approximately 96 weight percent of aluminum oxide having a porosity of not greater than 1 percent.
Claim 2
Dependent Claim 47 words
A prosthesis comprising a porous layer having approximately 96 weight percent of aluminum oxide and a porosity in the range of 40-60% with interconnecting pores, laminated to a dense layer of approximately 96 weight percent of aluminum oxide having a porosity of not greater than 1 percent.
Claim 3
Dependent Claim 34 words
A prosthesis as defined in claim 1 wherein said porous layer has an exposed planar surface and pore diameters in the approximate range of 300-500 micrometers, said dense layer having a smooth outer surface.
Claim 4
Dependent Claim 27 words
A prosthesis according to claim 2 wherein said porous layer has a minimum thickness of 1 centimeter and said dense layer has a thickness of 1 centimeter.
Claim 5
Dependent Claim 37 words
A prosthesis according to claim 1 wherein the oxide composition of the aluminum oxide material is as follows ______________________________________ Oxide Weight Percent ______________________________________ Alpha AL.sub.2 O.sub.3 96 SiO.sub.2 2.7 MgO 1.0 CaO 0.2 Na.sub.2 O 0.1 ______________________________________
Claim 6
Dependent Claim 97 words
A prosthesis designed as an implant for the tibial plateau of a knee joint comprising: a. a first dense layer of high aluminum oxide ceramic material having a smooth outer surface to articulate with the femoral condyle; b. a second porous layer of high aluminum oxide ceramic material laminated to said first layer and having a planar surface adapted to engage said tibial plateau, c. said dense layer having a porosity not greater than 1 percent; and d. said porous layer having a porosity in the range of 40-60 percent with interconnecting pores of controlled pore size.
Claim 7
Dependent Claim 97 words
A prosthesis designed as an implant for the tibial plateau of a knee joint comprising: a. a first dense layer of high aluminum oxide ceramic material having a smooth outer surface to articulate with the femoral condyle; b. a second porous layer of high aluminum oxide ceramic material laminated to said first layer and having a planar surface adapted to engage said tibial plateau, c. said dense layer having a porosity not greater than 1 percent; and d. said porous layer having a porosity in the range of 40-60 percent with interconnecting pores of controlled pore size.
Claim 8
Dependent Claim 34 words
A prosthesis according to claim 5 wherein the aluminum oxide content of each of said layers is approximately 96 percent, the pore diameters of said porous layer being in the range of 350-500 micrometers.
Claim 9
Dependent Claim 86 words
A completely ceramic prosthesis for use as a bone implant in a joint comprising: a. a layer of high aluminum oxide material having a porosity in the range of 40-60% with interconnecting pores; b. said layer having a planar surface; and c. a dense layer of high aluminum oxide material having a porosity not greater than 1% laminated to said first porous layer at said planar surface; d. the outer surface of said dense layer being smooth to act as an articulate surface in said joint.
Claim 10
Dependent Claim 86 words
A completely ceramic prosthesis for use as a bone implant in a joint comprising: a. a layer of high aluminum oxide material having a porosity in the range of 40-60% with interconnecting pores; b. said layer having a planar surface; and c. a dense layer of high aluminum oxide material having a porosity not greater than 1% laminated to said first porous layer at said planar surface; d. the outer surface of said dense layer being smooth to act as an articulate surface in said joint.

References Cited (Backward Citations)

US3314420A Cited
GB1334584A Cited
US3707006A Cited
US3728742A Cited
DE2400134A1 Cited
US3924275A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-01-04 1980-07-05 1981-01-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-01-04 1984-07-05 1985-01-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-01-04 1988-07-05 1989-01-04 $7700.00 Window Closed / Lapsed

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