US4000011A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Method of surface hardening
Assignee: Mazda Motor Corp
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Filing: 1972-09-07
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Granted: 1976-12-28
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Expires: 1992-09-07
Abstract
Abstract A method of surface hardening for forming a hardened layer of cemented carbide, including cementite, on a local surface area of cast iron by rapidly melting the local surface by means of a rapid melting process such as the electron bombardment melting process to form a molten pool thereon, then rapidly cooling the molten pool by the chilling effect of the non-molten portion of cast iron and finally finishing the cast iron having the hardened layer thus formed to a desired shape. To this end, the cast iron used contains therein one or a mixture of deoxidizing agents such as aluminum, magnesium and calcium.
Inventors
- 👤 Nobuaki Sato
- 👤 Katsuro Yamasaki
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-23 10:49
CPC Classifications
C; C21; C21D; C21D5/00; Y; Y10; Y10S; Y10S148/00; Y10S148/902
Claims Analysis
Total Claims: 5
Claim 1
Independent Claim
192 words
A method of chilling a local surface area of a solid body of cast iron to form thereon a hardened layer of cemented carbide, which comprises 1. making said solid body from cast iron prepared by the addition of a member selected from a group consisting of magnesium, aluminum and calcium, the amount of said material being within the range of 0.002 to 0.03 wt% in the case of magnesium, within the range of 0.05 to 4.0 wt% in the case of aluminum and within the range of 0.1 to 1.0 wt% in the case of calcium, said addition being made to the molten iron during preparation of said cast iron to fix in the form of an oxide, oxygen contained in said molten iron; 2. rapidly melting said local surface area to form a molten pool thereon without generating carbon dioxide due to the presence of said oxide; 3. quickly cooling said molten pool by the chilling effect of the non-molten portion of said solid body thereby permitting said molten pool to be transformed into the hardened layer of cemented carbide; and 4. forming said solid body into a desired shape.
Claim 2
Independent Claim
192 words
A method of chilling a local surface area of a solid body of cast iron to form thereon a hardened layer of cemented carbide, which comprises 1. making said solid body from cast iron prepared by the addition of a member selected from a group consisting of magnesium, aluminum and calcium, the amount of said material being within the range of 0.002 to 0.03 wt% in the case of magnesium, within the range of 0.05 to 4.0 wt% in the case of aluminum and within the range of 0.1 to 1.0 wt% in the case of calcium, said addition being made to the molten iron during preparation of said cast iron to fix in the form of an oxide, oxygen contained in said molten iron; 2. rapidly melting said local surface area to form a molten pool thereon without generating carbon dioxide due to the presence of said oxide; 3. quickly cooling said molten pool by the chilling effect of the non-molten portion of said solid body thereby permitting said molten pool to be transformed into the hardened layer of cemented carbide; and 4. forming said solid body into a desired shape.
Claim 3
Dependent Claim
31 words
The method as claimed in claim 1, wherein said step of rapidly melting said local surface area to form a molten pool on said solid body comprises an electron bombardment process.
Claim 4
Dependent Claim
16 words
The method as claimed in claim 1, wherein said cast iron is flaky graphite cast iron.
Claim 5
Dependent Claim
15 words
The method as claimed in claim 1, wherein said cast iron is acicular cast iron.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1979-12-28 | 1980-06-28 | 1980-12-28 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1983-12-28 | 1984-06-28 | 1984-12-28 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1987-12-28 | 1988-06-28 | 1988-12-28 | $7700.00 | Window Closed / Lapsed |