Ball joint with composite compression spring

Claim 2

A ball joint comprising: a housing having an outward peripheral flange at an open end thereof and a reduced opening at the opposite end, a ball stud unit having a ball portion engaging a fixed bearing seat in said housing adjacent said reduced opening and a stud portion disposed outwardly of said reduced opening; a movable bearing seat disposed in said housing and having a dome shaped central portion engaging said ball portion, a hat-shaped cover having an outward peripheral flange secured to the outward peripheral flange of said housing and forming an internal crevice shaped peripheral groove at the juncture therewith; and a composite compression spring disposed between said cover and said movable bearing seat preloading said bearing seats into engagement with said ball portion and taking up wear therebetween, said composite compression spring comprising an elastomeric element having a depending peripheral skirt portion adjacent an outer peripheral edge of said upper bearing seat which seals the junction between said housing and said cover, and a stabilizer disc bonded to an end surface of said elastomeric element inward of said skirt portion and engaging a surface of said movable bearing seat for inhibiting the migration of said elastomeric element past the outer peripheral edge of said movable bearing seat responsive to compressive loads applied to said elastomeric element via said movable bearing seat.

Claim 3

A ball joint comprising: a housing having an outward peripheral flange at the open end thereof and a reduced opening at the opposite end; a ball stud unit having a ball portion engaging a fixed bearing seat in said housing adjacent said reduced opening and a stud portion disposed outwardly of said reduced opening; a movable metal bearing seat disposed in said housing and having a dome shaped central portion engaging said ball portion and a contiguous eccentric or non-spherical marginal portion having an outer diameter; a hat-shaped cover having an outward peripheral flange secured to the outward peripheral flange of said housing and forming an internal crevice shaped peripheral groove at the juncture therewith; and a composite compression spring disposed between said cover and said movable bearing seat preloading said bearing seats into engagement with said ball portion and taking up wear therebetween, said composite compression spring comprising an elastomeric element having a generally annular body portion, a depending peripheral skirt portion surrounding an end surface thereof, said peripheral skirt portion being adjacent an outer peripheral edge of said movable bearing seat and sealing the juncture between said housing and said cover, and a thin plastic stabilizer disc having an outer diameter nearly equal to the outer diameter of the movable bearing seat bonded to said end surface of said elastomeric element and engaging said marginal portion of said movable bearing seat for inhibiting migration of said body portion around and under said outer peripheral edge of said movable bearing seat responsive to compressive loads applied to said elastomeric element via said movable bearing seat.

Claim 4

A ball joint comprising: a housing having an outward peripheral flange at the open end thereof and a reduced opening at the opposite end; a ball stud unit having a ball portion engaging a fixed bearing seat in said housing adjacent said reduced opening and a stud portion disposed outwardly of said reduced opening; a movable metal bearing seat disposed in said housing and having a dome shaped central portion engaging said ball portion and a contiguous eccentric or non-spherical marginal portion having an outer diameter; a hat-shaped cover having an outward peripheral flange secured to the outward peripheral flange of said housing and forming an internal crevice shaped peripheral groove at the juncture therewith; and a composite compression spring disposed between said cover and said movable bearing seat preloading said bearing seats into engagement with said ball portion and taking up wear therebetween, said composite compression spring comprising an elastomeric element having a generally annular body portion, a depending peripheral skirt portion surrounding an end surface thereof, said peripheral skirt portion being adjacent an outer peripheral edge of said movable bearing seat and sealing the juncture between said housing and said cover, and a thin plastic stabilizer disc having an outer diameter nearly equal to the outer diameter of the movable bearing seat bonded to said end surface of said elastomeric element and engaging said marginal portion of said movable bearing seat for inhibiting migration of said body portion around and under said outer peripheral edge of said movable bearing seat responsive to compressive loads applied to said elastomeric element via said movable bearing seat.

Claim 5

A ball joint comprising: a housing having an outward peripheral flange at the open end thereof and a reduced opening at the opposite end; a ball stud unit having a ball portion engaging a fixed bearing seat in said housing adjacent said reduced opening and a stud portion disposed outwardly of said reduced opening; a movable metal bearing seat disposed in said housing and having a dome shaped central portion engaging said ball portion and a flat marginal portion; a hat-shaped cover having an outward peripheral flange secured to the outward peripheral flange of said housing and forming an internal crevice shaped peripheral groove at the juncture therewith; and a composite compression spring disposed between said cover and said movable bearing seat preloading said bearing seats into engagement with said ball portion and taking up wear therebetween, said composite compression spring comprising an elastomeric element having a generally annular body portion, a depending peripheral skirt portion which flares outwardly from a flat end surface thereof and which is adjacent an outer peripheral edge of said movable bearing seat and seals the juncture between said housing and said cover, said body portion having a plurality of circumferentially spaced lug portions of substantially uniform height defined in part by said flat end surface, and a stabilizer disc bonded to said flat end surface of said elastomeric element and engaging said flat marginal portion of said movable bearing seat for inhibiting migration of said body portion around and under an outer peripheral edge of said movable bearing seat responsive to compressive loads applied to said elastomeric element via said movable bearing seat.

Claim 6

A ball joint comprising: a housing having an outward peripheral flange at the open end thereof and a reduced opening at the opposite end; a ball stud unit having a ball portion engaging a fixed bearing seat in said housing adjacent said reduced opening and a stud portion disposed outwardly of said reduced opening; a movable metal bearing seat disposed in said housing and having a dome shaped central portion engaging said ball portion and a flat marginal portion; a hat-shaped cover having an outward peripheral flange secured to the outward peripheral flange of said housing and forming an internal crevice shaped peripheral groove at the juncture therewith; and a composite compression spring disposed between said cover and said movable bearing seat preloading said bearing seats into engagement with said ball portion and taking up wear therebetween, said composite compression spring comprising an elastomeric element having a generally annular body portion, a depending peripheral skirt portion which flares outwardly from a flat end surface thereof and which is adjacent an outer peripheral edge of said movable bearing seat and seals the juncture between said housing and said cover, said body portion having a plurality of circumferentially spaced lug portions of substantially uniform height defined in part by said flat end surface, and a stabilizer disc bonded to said flat end surface of said elastomeric element and engaging said flat marginal portion of said movable bearing seat for inhibiting migration of said body portion around and under an outer peripheral edge of said movable bearing seat responsive to compressive loads applied to said elastomeric element via said movable bearing seat.

Claim 7

A ball joint comprising: a housing having an outward peripheral flange at the open end thereof and a reduced opening at the opposite end; a ball stud unit having a ball portion engaging a fixed bearing seat in said housing adjacent said reduced opening and a stud portion disposed outwardly of said reduced opening; a movable metal bearing seat disposed in said housing and having a dome shaped central portion engaging said ball portion and a flat marginal portion; a hat-shaped cover having an apertured end wall for receiving a lubricant fitting, a cylindrical wall and an outward peripheral flange secured to the outward peripheral flange of said housing and forming an internal crevice shaped peripheral groove at the juncture therewith; and a composite compression spring disposed between said cover and said movable bearing seat preloading said bearing seats into engagement with said ball portion and taking up wear therebetween, said composite compression spring comprising an elastomeric element having a generally annular body portion with a central aperture of a given diameter, a depending peripheral skirt portion which flares outwardly from a flat end surface thereof and which is adjacent an outer peripheral edge of said movable bearing seat and seals the juncture between said housing and said cover, said body portion having a plurality of circumferentially spaced notches defining lug portions of substantially uniform height defined in part by said flat end surface, said lugs having partcylindrical projections engaging said cylindrical wall, and a thin plastic stabilizer disc having a central aperture aligned with said central aperture of said body portion and having a diameter substantially equal to said given diameter, said stabilizer disc being bonded to said flat end surface of said elastomeric element and engaging said dome shaped and flat marginal portion of said movable bearing seat for inhibiting migration of said body portion around and under an outer peripheral edge of said movable bearing seat and toward its center responsive to compressive loads applied to said elastomeric element via said movable bearing seat.

Claim 8

A ball joint comprising: a housing having an outward peripheral flange at the open end thereof and a reduced opening at the opposite end; a ball stud unit having a ball portion engaging a fixed bearing seat in said housing adjacent said reduced opening and a stud portion disposed outwardly of said reduced opening; a movable metal bearing seat disposed in said housing and having a dome shaped central portion engaging said ball portion and a flat marginal portion; a hat-shaped cover having an apertured end wall for receiving a lubricant fitting, a cylindrical wall and an outward peripheral flange secured to the outward peripheral flange of said housing and forming an internal crevice shaped peripheral groove at the juncture therewith; and a composite compression spring disposed between said cover and said movable bearing seat preloading said bearing seats into engagement with said ball portion and taking up wear therebetween, said composite compression spring comprising an elastomeric element having a generally annular body portion with a central aperture of a given diameter, a depending peripheral skirt portion which flares outwardly from a flat end surface thereof and which is adjacent an outer peripheral edge of said movable bearing seat and seals the juncture between said housing and said cover, said body portion having a plurality of circumferentially spaced notches defining lug portions of substantially uniform height defined in part by said flat end surface, said lugs having partcylindrical projections engaging said cylindrical wall, and a thin plastic stabilizer disc having a central aperture aligned with said central aperture of said body portion and having a diameter substantially equal to said given diameter, said stabilizer disc being bonded to said flat end surface of said elastomeric element and engaging said dome shaped and flat marginal portion of said movable bearing seat for inhibiting migration of said body portion around and under an outer peripheral edge of said movable bearing seat and toward its center responsive to compressive loads applied to said elastomeric element via said movable bearing seat.