Claims Analysis
Total Claims: 6
Claim 1
Independent Claim
258 words
A method of inhibiting the development of a cristobalite phase in a sintered crystalline ceramic article made from one or more finely divided base glass frits in the aggregate consisting essentially, by weight on the oxide basis, of 3.5-7.5% Li 2 O, 15-30% Al 2 O 3 , and 74-80% SiO 2 , with the mole ratio of Al 2 O 3 :Li 2 O being between about 1.0-1.5, which method comprises: I. preparing the particulate glass frits by melting, quenching, and comminuting a raw material batch, Ii. shaping the frit and optionally a particulate crystalline seeding material into a green article, and Iii. firing the green article to about 1200°-1350°C. for a time sufficient to sinter the frit into a coherent article and to cause the glass to crystallize in situ; wherein the improvement comprises: adding into either step I or step II a cristobalite suppressing oxide selected from Na 2 O, K 2 O, Cs 2 O, MgO, CaO, SrO, BaO, Y 2 O 3 , La 2 O 3 , TiO 2 , Nb 2 O 5 , Ta 2 O 5 , ZnO, B 2 O 3 , PbO and Sb 2 O 3 ; the oxides being selected in an effective amount for suppressing the formation of a cristobalite phase in the sintered article up to a concentration of 0.02 moles per 100 grams of glass frit of the oxides having an even valence cation and up to a concentration of 0.01 moles per 100 grams of glass frit of the remaining oxides.
Claim 2
Independent Claim
258 words
A method of inhibiting the development of a cristobalite phase in a sintered crystalline ceramic article made from one or more finely divided base glass frits in the aggregate consisting essentially, by weight on the oxide basis, of 3.5-7.5% Li 2 O, 15-30% Al 2 O 3 , and 74-80% SiO 2 , with the mole ratio of Al 2 O 3 :Li 2 O being between about 1.0-1.5, which method comprises: I. preparing the particulate glass frits by melting, quenching, and comminuting a raw material batch, Ii. shaping the frit and optionally a particulate crystalline seeding material into a green article, and Iii. firing the green article to about 1200°-1350°C. for a time sufficient to sinter the frit into a coherent article and to cause the glass to crystallize in situ; wherein the improvement comprises: adding into either step I or step II a cristobalite suppressing oxide selected from Na 2 O, K 2 O, Cs 2 O, MgO, CaO, SrO, BaO, Y 2 O 3 , La 2 O 3 , TiO 2 , Nb 2 O 5 , Ta 2 O 5 , ZnO, B 2 O 3 , PbO and Sb 2 O 3 ; the oxides being selected in an effective amount for suppressing the formation of a cristobalite phase in the sintered article up to a concentration of 0.02 moles per 100 grams of glass frit of the oxides having an even valence cation and up to a concentration of 0.01 moles per 100 grams of glass frit of the remaining oxides.
Claim 3
Dependent Claim
25 words
The method of claim 1 wherein the suppressing oxide is added in at least a concentration of 0.001 moles per 100 grams of glass frit.
Claim 4
Dependent Claim
30 words
The method of claim 2 wherein the ceramic article is made from a single glass frit and the suppressing oxide is melted with the raw material batch in step I.
Claim 5
Dependent Claim
39 words
The method of claim 1 wherein the base glass consists essentially of 4-5% Li 2 O, 18-19% Al 2 O 3 , and 76-78% SiO 2 , the suppressing oxide is titania and the firing temperature is about 1275°-1310°C.
Claim 6
Dependent Claim
31 words
The method of claim 4 wherein the ceramic article is made from a single glass frit and 0.5-1.5 weight percent titania is melted with the raw material batch in step I.