In-line heat treatment of hot-rolled rod

Claim 2

In the commercial production of extended lengths of low alloy steel rod having a carbon content below about 0.4%, wherein said rod is cooled from the A 3 temperature thereof to a temperature below 1,200°F in a constrained time period, said period being within the range of 2.5 to 15 minutes; an interrupted cooling procedure for enhancing the ability of said rod to receive subsequent cold-work, said procedure comprising, a. cooling said rod from said A 3 temperature to a temprature within the range of T p ± 35°F and holding the rod within said temperature range for a duration of at least 2 minutes, wherein T p is a function of carbon content as given by: (C < 0.28%) T.sub.p = 1,585 - 500 .sup.. %C (C > 0.20%) T.sub.p = A.sub.1 - 70 b. thereafter cooling said rod to about room temperature.

Claim 3

The method of claim 1, wherein the carbon content of said steel rod is less than 0.28% and said constrained time period is no greater than 10 minutes.

Claim 4

The method of claim 2, wherein said temperature range is T p ± 25°F, and: T.sub.p = 1,585 - 500 .sup.. %C

Claim 5

The method of claim 3, wherein said duration is at least 3 minutes.

Claim 6

The method of claim 4, wherein the step (b) cooling is sufficiently slow to effect overaging and further softening of said steel rod.

Claim 7

The method of claim 5, wherein said cooling in step (a) is at an average rate in excess of 50°F per minute.

Claim 8

The method of claim 1, wherein the carbon content of said steel rod is greater than 0.20%, and said constrained time period is no more than 10 minutes.

Claim 9

The method of claim 7, wherein said temperature range is T p ± 25°F, and: T.sub.p = A.sub.1 - 70

Claim 10

The method of claim 8, wherein said duration is at least 5 minutes.

Claim 11

The method of claim 9, wherein the step (b) cooling is sufficiently slow to prevent the formation anything but an inconsequential amount of martensite.

Claim 12

The method of claim 10, wherein said step (a) cooling is at average rate in excess of 200°F per minute.

Claim 13

An in-line process for the production of extended lengths of low alloy steel rod which comprises, a. forming said rod by hot-roling a steel billet having a carbon content below about 0.4%, the resultant hot-rolled rod exiting from the finishing stand at a temperature in excess of about 1,750°F, b. cooling said rod, and then depositing said cooled rod in the form of offset rings, onto a conveyor; whereby said rod is carried on said conveyor in the form of spirals, c. retarding the cooling of said rod spirals to a degree sufficient to maintain the rod within a prescribed temperature range of T p ± 35°F for a duration of 2 to 10 minutes, wherein T p is a function of carbon content, as given by: (C < 0.28%) T.sub.p = 1,585 - 500 .sup.. %C (C > 0.20%) T.sub.p = A.sub.1 - 70 d. cooling said rod to reforming temperature, and reforming said rod spirals into a rod bundle, e. cooling the resultant rod bundle to about room temperature.

Claim 14

An in-line process for the production of extended lengths of low alloy steel rod which comprises, a. forming said rod by hot-roling a steel billet having a carbon content below about 0.4%, the resultant hot-rolled rod exiting from the finishing stand at a temperature in excess of about 1,750°F, b. cooling said rod, and then depositing said cooled rod in the form of offset rings, onto a conveyor; whereby said rod is carried on said conveyor in the form of spirals, c. retarding the cooling of said rod spirals to a degree sufficient to maintain the rod within a prescribed temperature range of T p ± 35°F for a duration of 2 to 10 minutes, wherein T p is a function of carbon content, as given by: (C < 0.28%) T.sub.p = 1,585 - 500 .sup.. %C (C > 0.20%) T.sub.p = A.sub.1 - 70 d. cooling said rod to reforming temperature, and reforming said rod spirals into a rod bundle, e. cooling the resultant rod bundle to about room temperature.

Claim 15

The method of claim 12, wherein the carbon content of said steel rod is less than 0.28%, and said hot-rolled rod, on exiting from the finishing stand, is cooled to a temperature in the vicinity of the A 3 temperature of said rod.

Claim 16

The method of claim 13, wherein said prescribed temperature range is T p ± 25°F, and: T.sub.p = 1,585 - 500 .sup.. %C

Claim 17

The method of claim 14, wherein said duration is at least 3 minutes.

Claim 18

The method of claim 15, wherein said reforming temperature is from 600° to 900°F.

Claim 19

The method of claim 16, wherein the rod bundles are cooled from said reforming temperature at a rate sufficiently slow to achieve overaging and further softening of said rod.

Claim 20

The method of claim 17, wherein said rod, is cooled from said temperature in the vicinity of the A 3 to said prescribed temperature range at an average rate in excess of 50°F/min.

Claim 21

The method of claim 12, wherein the carbon content of said steel rod is grater than 0.20%.

Claim 22

The method of claim 19, wherein said prescribed temperature range is T p ± 25°F, and: T.sub.p = A.sub.1 - 70

Claim 23

The method of claim 20, wherein said duration is at least 5 minutes.

Claim 24

The method of claim 21, wherein said reforming temperature is from 600° to 900°F.

Claim 25

The method of claim 22, wherein the rod bundles are cooled from said reforming temperature at a rate sufficiently slow to prevent the formation of anything but an inconsequential amount of martensite.

Claim 26

The method of claim 23, wherein said hot rolled rod, on exiting from the finishing stand, is cooled to a temperature at least 100°F below the A 3 , prior to being deposited on said conveyor.