Claims Analysis
Total Claims: 17
Claim 1
Independent Claim
265 words
IN A PROCESS FOR PRODUCING ELECTROMAGNETIC SILICON STEEL HAVING A CUBE-ON-EDGE ORIENTATION AND A PEREMEABILITY OF AT LEAST 1850 (G OE) AT 10 OERSTEDS, WHICH PROCESS INCLUDES THE STEPS OF: PREPARING A MELT OF SILICON STEEL; CASTING SAID STEEL; HOT ROLLING SAID STEEL INTO A HOT ROLLED BAND; SUBJECTING SAID STEEL TO AT LEAST ONE COLD ROLLING; SUBJECTING SAID STEEL TO A FINAL ANNEALING PRIOR TO THE FINAL COLD ROLLING; DECARBURIZING SAID STEEL; AND FINAL TEXTURE ANNEALING SAID STEEL; THE IMPROVEMENT COMPRISING THE STEPS OF CARRYING OUT SAID FINAL ANNEAL PRIOR TO THE FINAL COLD ROLLING AT A TEMPERATURE OF FROM 1400 TO 2150*F FOR A PERIOD OF FROM 15 SECONDS TO 2 HOURS; COOLING SAID STEEL FROM A TEMPERATURE BELOW 1700*F AND ABOVE 750*F TO A TEMPERATURE AT LEAST AS LOW AS 500*F WITH A LIQUID QUENCHING MEDIUM OR GASEOUS STREAM AND FROM ITS MAXIMUM ANNEALING TEMPERATURE TO SAID TEMPERATURE BELOW 1700*F AND ABOVE 750*F AT A RATE WHICH IS NO FASTER THAN ONE WHEREIN THE STEEL IS COOLED IN A STATIC ATMOSPHERE OR IN A CONTINUOUS PROCESSING LINE WHERE THERE IS SOME RELATIVE MOTION BETWEEN THE ATMOSPHERE AND THE STEEL, ALTHOUGH THE ONLY DELIBERATEMOTION IS THAT IMPARTED TO THE STEEL, AND SAID COOLING THE COOLED STEEL AT A REDUCTION OF ATLEAST 80%; SAID MELT CONSISTING ESSENTIALLY OF, BY WEIGHT, UP TO 0.07% CARBON, FROM 2.60 RO4.0% SILICON, FROM 0.03 TO 0.24% MANGANESE, FROM 0.01 TO 0.09% OF MATERIAL FROMTHE GROUP CONSISTING OFSULFUR ANDSELENIUM, FROM 0.015 TO0.04% ALUMINUM, UP TO 0.02% NITROGEN, FROM 0.1 TO 0.5% COPPER, FROM 0...45 TO 0.00035% BORON, BALANCE IRON.
Claim 2
Dependent Claim
265 words
IN A PROCESS FOR PRODUCING ELECTROMAGNETIC SILICON STEEL HAVING A CUBE-ON-EDGE ORIENTATION AND A PEREMEABILITY OF AT LEAST 1850 (G OE) AT 10 OERSTEDS, WHICH PROCESS INCLUDES THE STEPS OF: PREPARING A MELT OF SILICON STEEL; CASTING SAID STEEL; HOT ROLLING SAID STEEL INTO A HOT ROLLED BAND; SUBJECTING SAID STEEL TO AT LEAST ONE COLD ROLLING; SUBJECTING SAID STEEL TO A FINAL ANNEALING PRIOR TO THE FINAL COLD ROLLING; DECARBURIZING SAID STEEL; AND FINAL TEXTURE ANNEALING SAID STEEL; THE IMPROVEMENT COMPRISING THE STEPS OF CARRYING OUT SAID FINAL ANNEAL PRIOR TO THE FINAL COLD ROLLING AT A TEMPERATURE OF FROM 1400 TO 2150*F FOR A PERIOD OF FROM 15 SECONDS TO 2 HOURS; COOLING SAID STEEL FROM A TEMPERATURE BELOW 1700*F AND ABOVE 750*F TO A TEMPERATURE AT LEAST AS LOW AS 500*F WITH A LIQUID QUENCHING MEDIUM OR GASEOUS STREAM AND FROM ITS MAXIMUM ANNEALING TEMPERATURE TO SAID TEMPERATURE BELOW 1700*F AND ABOVE 750*F AT A RATE WHICH IS NO FASTER THAN ONE WHEREIN THE STEEL IS COOLED IN A STATIC ATMOSPHERE OR IN A CONTINUOUS PROCESSING LINE WHERE THERE IS SOME RELATIVE MOTION BETWEEN THE ATMOSPHERE AND THE STEEL, ALTHOUGH THE ONLY DELIBERATEMOTION IS THAT IMPARTED TO THE STEEL, AND SAID COOLING THE COOLED STEEL AT A REDUCTION OF ATLEAST 80%; SAID MELT CONSISTING ESSENTIALLY OF, BY WEIGHT, UP TO 0.07% CARBON, FROM 2.60 RO4.0% SILICON, FROM 0.03 TO 0.24% MANGANESE, FROM 0.01 TO 0.09% OF MATERIAL FROMTHE GROUP CONSISTING OFSULFUR ANDSELENIUM, FROM 0.015 TO0.04% ALUMINUM, UP TO 0.02% NITROGEN, FROM 0.1 TO 0.5% COPPER, FROM 0...45 TO 0.00035% BORON, BALANCE IRON.
Claim 3
Dependent Claim
98 words
An improvement according to claim 1, wherein said steel is cooled from a temperature below 1600*F and above 1000*F to a temperature at least as low as 500*F with a liquid quenching medium or gaseous stream and from its maximum annealing temperature to said temperature below 1600*F and above 1000*F at a rate which is no faster than one wherein the steel is is cooled in a static atmosphere or in a continuous processing line where there is some relative motion between the atmosphere and the steel, although the only deliberate motion is that imparted to the steel.
Claim 4
Dependent Claim
24 words
An improvement according to claim 1, wherein said final anneal prior to the final cold rolling is at a temperature from 1800* to 2125*F.
Claim 5
Dependent Claim
97 words
An improvement according to claim 3, wherein said steel is cOoled from a temperature below 1600*F and above 1000*F to a temperature at least as low as 500*F with a liquid quenching medium or gaseous stream and from its maximum annealing temperature to said temperature below 1600*F and above 1000*F at a rate which is no faster than one wherein the steel is cooled in a static atmosphere or in a continuous processing line where there is some relative motion between the atmosphere and the steel, although the only deliberate motion is that imparted to the steel.
Claim 6
Dependent Claim
32 words
An improvement according to claim 1, wherein said steel is cooled to a temperature at least as low as 500*F from a temperature below 1700*F and above 750*F with a gaseous stream.
Claim 7
Dependent Claim
33 words
An improvement according to claim 1, wherein said steel is cooled to a temperature at least as low as 500*F from a temperature below 1700*F and above 750*F with a liquid quenching medium.
Claim 8
Dependent Claim
20 words
An improvement according to claim 1, wherein said steel is air cooled to said temperature below 1700*F and above 750*F.
Claim 9
Dependent Claim
32 words
An improvement according to claim 3, wherein said steel is cooled to a temperature at least as low as 500*F from a temperature below 1700*F and above 750*F with a gaseous stream.
Claim 10
Dependent Claim
33 words
An improvement according to claim 3, wherein said steel is cooled to a temperature at least as low as 500*F from a temperature below 1700*F and above 750*F with a liquid quenching medium.
Claim 11
Dependent Claim
20 words
An improvement according to claim 3, wherein said steel is air cooled to said temperature below 1700*F and above 750*F.
Claim 12
Dependent Claim
25 words
An improvement according to claim 1, wherein said final anneal prior to the final cold rolling is carried out subsequent to an initial cold rolling.
Claim 13
Dependent Claim
65 words
An improvement according to claim 1, wherein said steel consists essentially of, by weight, from 0.02 to 0.07% carbon, from 2.65 to 3.25% silicon, from 0.05 to 0.20% manganese, from 0.02 to 0.09% of material from the group consisting of sulfur and selenium, from 0.015 to 0.04% aluminum, from 0.0030 to 0.0090% nitrogen, from 0.1 to 0.4% copper, from 0.0005 to 0.0025% boron, balance iron.
Claim 14
Dependent Claim
14 words
An improvement according to claim 12, wherein said steel has at least 0.0007% boron.
Claim 15
Dependent Claim
20 words
An improvement according to claim 1, wherein the cooled steel is cold rolled at a reduction of at least 85%.
Claim 16
Dependent Claim
20 words
An improvement according to claim 3, wherein the cooled steel is cold rolled at a reduction of at least 85%.
Claim 17
Dependent Claim
23 words
An improvement according to claim 1, wherein said final anneal prior to the final cold rolling is applied to a hot rolled band.