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US3882072A Expired / Lapsed US ⏱️ 0.0 years remaining

Rapid setting non-elastomeric polyurethane compositions prepared in the presence of non-hydroxyl containing polyoxyalkylene compounds

Assignee: Dow Chemical Co
•
Filing: 1973-12-17
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Granted: 1975-05-06
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Expires: 1993-12-17
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Abstract

Abstract Mixtures comprising a low molecular weight polyol having a functionality of from 3 to about 8, a liquid modifier compound having a boiling point above 150*C, such as a non-hydroxylcontaining polyoxyalkylene compound, a polyisocyanate and a nonamine-containing catalyst, instantly set, after a brief induction period, to a solid, dense, non-elastomeric polymeric product which can be demolded within a period of from less than about 1 minute to about 5 minutes.

Inventors

  • 👤 Franciszek Olstowski
  • 👤 Donald B Parrish

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 07:53
CPC Classifications
C; C08; C08L; C08L75/00; C08L75/04; C08L75/08

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 233 words
A NON-ELASTOMERIC, NON-CELLULAR SOLID POLYMER HAVING A DENSITY OF AT LEAST ABOUT 1 GRAM/CC AND A PERCENT ELONGATION OF LESS THAN ABOUT 80, RESULTING FROM ADMIXTURE OF THE COMPONENTS OF A COMPOSITION COMPRISING: A. A POLYETHER POLYOL HAVING FROM 3 TO ABOUT 8 HYDROXYL GROUPS AND A HYDROXYL EQUIVALENT WEIGHT BETWEEN ABOUT 75 AND ABOUT 230, B. AN ORGANIC POLYISOCYANATE, C. A LIQUID MODIFIER COMPOUND HAVING A BOILING POINT ABOVE ABOUT 150*C SELECTED FROM THE GROUP CONSISTING OF NONHYDROXYL-CONTAINING POLYOXALKYLENE COMPOUNDS AND MIXTURES THEREOF, AND D. A NON-AMINE-CONTAINING CATALYST FOR URETHANE FORMATION, WHICH IS AN ORGANO METAL COMPOUND; WHEREIN COMPONENTS (A) AND (B) ARE PRESENT IN AMOUNTS OF AS TO PROVIDE AN NCO:OH RATIO OF FROM ABOUT 0.8:1 TO ABOUT 2:1, COMPONENT (C) IS PRESENT IN QUANTITIES OF FROM ABOUT 20 TO ABOUT 50% WITH THE PROVISO THAT WHEN COMPONENT (B) IS AN NCO-CONTAINING PREPOLYMER CONTAINING LESS THAN ABOUT 40% NCO BY WEIGHT, COMPONENT (C) IS PRESENT IN QUANTITIES OF FROM ABOUT 10% TO ABOUT 50% BY WEIGHT OF THE SUM OF COMPONENTS (A), (B) AND (C); AND COMPONENT (D) IS PRESENT IN QUANTITIES OF FROM ABOUT 0.2 TO ABOUT 10 PERCENT BY WEIGHT OF THE SUM OF THE WEIGHTS OF COMPONENTS (A), (B) AND (C); AND WHEREIN SAID POLYMER CAN BE DEMOLDED WITHIN LESS THAN ABOUT 5 MINUTES, WITHOUT THE APPLICATION OF AN EXTERNAL SOURCE OF HEAT, AFTER AMIXTURE OF SAID COMPOSITION.
Claim 2
Dependent Claim 233 words
A NON-ELASTOMERIC, NON-CELLULAR SOLID POLYMER HAVING A DENSITY OF AT LEAST ABOUT 1 GRAM/CC AND A PERCENT ELONGATION OF LESS THAN ABOUT 80, RESULTING FROM ADMIXTURE OF THE COMPONENTS OF A COMPOSITION COMPRISING: A. A POLYETHER POLYOL HAVING FROM 3 TO ABOUT 8 HYDROXYL GROUPS AND A HYDROXYL EQUIVALENT WEIGHT BETWEEN ABOUT 75 AND ABOUT 230, B. AN ORGANIC POLYISOCYANATE, C. A LIQUID MODIFIER COMPOUND HAVING A BOILING POINT ABOVE ABOUT 150*C SELECTED FROM THE GROUP CONSISTING OF NONHYDROXYL-CONTAINING POLYOXALKYLENE COMPOUNDS AND MIXTURES THEREOF, AND D. A NON-AMINE-CONTAINING CATALYST FOR URETHANE FORMATION, WHICH IS AN ORGANO METAL COMPOUND; WHEREIN COMPONENTS (A) AND (B) ARE PRESENT IN AMOUNTS OF AS TO PROVIDE AN NCO:OH RATIO OF FROM ABOUT 0.8:1 TO ABOUT 2:1, COMPONENT (C) IS PRESENT IN QUANTITIES OF FROM ABOUT 20 TO ABOUT 50% WITH THE PROVISO THAT WHEN COMPONENT (B) IS AN NCO-CONTAINING PREPOLYMER CONTAINING LESS THAN ABOUT 40% NCO BY WEIGHT, COMPONENT (C) IS PRESENT IN QUANTITIES OF FROM ABOUT 10% TO ABOUT 50% BY WEIGHT OF THE SUM OF COMPONENTS (A), (B) AND (C); AND COMPONENT (D) IS PRESENT IN QUANTITIES OF FROM ABOUT 0.2 TO ABOUT 10 PERCENT BY WEIGHT OF THE SUM OF THE WEIGHTS OF COMPONENTS (A), (B) AND (C); AND WHEREIN SAID POLYMER CAN BE DEMOLDED WITHIN LESS THAN ABOUT 5 MINUTES, WITHOUT THE APPLICATION OF AN EXTERNAL SOURCE OF HEAT, AFTER AMIXTURE OF SAID COMPOSITION.
Claim 3
Dependent Claim 28 words
placing the admixed composition into a suitable mold wherein said composition solidifies within less than about 5 minutes to a solid having the aforesaid density and elongation; and
Claim 4
Dependent Claim 28 words
placing the admixed composition into a suitable mold wherein said composition solidifies within less than about 5 minutes to a solid having the aforesaid density and elongation; and
Claim 5
Dependent Claim 87 words
The composition of claim 1 wherein components (A) and (B) are present in quantities such that the NCO:OH ratio of the (A) and (B) components is from about 0.95:1 to about 1.1:1, component (C) is present in quantities of from about 30 to about 50 percent by weight of the sum of components (A), (B) and (C) and wherein component (D) is present in quantities of from about 0.5 to about 3 percent by weight of the sum of the weights of components (A), (B) and (C).
Claim 6
Dependent Claim 25 words
The composition of claim 2 wherein component (D) is an organo-metal compound of a metal selected from tin, zinc, lead, mercury, cadmium, bismuth and antimony.
Claim 7
Dependent Claim 8 words
subsequently demolding the resultant article from the mold.
Claim 8
Dependent Claim 8 words
subsequently demolding the resultant article from the mold.
Claim 9
Dependent Claim 43 words
The composition of claim 3 wherein component (C) is an adduct of a 3-10 carbon atom alcohol and a vicinal 2 to 4 carbon atom alkylene oxide or mixtures of such oxides, said adduct being capped with a 1-3 carbon atom hydrocarbon group.
Claim 10
Dependent Claim 15 words
The composition of claim 4 wherein component (D) is an organo-tin or organo lead compound.
Claim 11
Dependent Claim 18 words
The composition of claim 5 wherein said alcohol is selected from n-butyl alcohol, allyl alcohol and n-decyl alcohol.
Claim 12
Dependent Claim 9 words
The articles resulting from casting the compositions of claim
Claim 13
Dependent Claim 11 words
The articles of claim 7 wherein said articles are furniture components.
Claim 14
Dependent Claim 11 words
The articles of claim 7 wherein said articles are decorative objects.
Claim 15
Dependent Claim 11 words
The articles of claim 7 wherein said articles are machine components.
Claim 16
Dependent Claim 48 words
A process for producing solid, rigid, polyurethane articles having a density of at least 1 g/cc, a percent elongation of less than about 80, and which can be demolded within a period of about 5 minutes without the addition of an external source of heat which process comprises:
Claim 17
Dependent Claim 48 words
A process for producing solid, rigid, polyurethane articles having a density of at least 1 g/cc, a percent elongation of less than about 80, and which can be demolded within a period of about 5 minutes without the addition of an external source of heat which process comprises:
Claim 18
Dependent Claim 85 words
The process of claim 11 wherein components (A) and (B) are present in quantities such that the NCO:OH ratio of the (A) and (B) components is from about 0.95:1 to about 1.1:1, component (C) is present in quantities of from about 30 to about 50% by weight of the sum of components (A), (B) and (C) and wherein component (D) is present in quantities of from about 0.5 to about 3% by weight of the sum of the weights of components (A), (B) and (C).
Claim 19
Dependent Claim 25 words
The process of claim 11 wherein component (D) is an organo-metal compound of a metal selected from tin, zinc, lead, mercury, cadmium, bismuth and antimony.
Claim 20
Dependent Claim 43 words
The process of claim 13 wherein component (C) is an adduct of a 3-10 carbon atom alcohol and a vicinal 2 to 4 carbon atom alkylene oxide or mixtures of such oxides, said adduct being capped with a 1-3 carbon atom hydrocarbon group.
Claim 21
Dependent Claim 15 words
The process of claim 13 wherein component (D) is an organo-tin or organo lead compound.
Claim 22
Dependent Claim 18 words
The process of claim 15 wherein said alcohol is selected from n-butyl alcohol, allyl alcohol and n-decyl alcohol.
Claim 23
Dependent Claim 14 words
The process of claim 11 wherein said mold is that of a furniture component.
Claim 24
Dependent Claim 14 words
The process of claim 11 wherein said mold is that of a decorative object.
Claim 25
Dependent Claim 14 words
The process of claim 11 wherein said mold is that of a machine component.

References Cited (Backward Citations)

US3102875A Cited
US3143517A Cited
US3489723A Cited
US3726827A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-05-05 1978-11-04 1979-05-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-05-05 1982-11-04 1983-05-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-05-05 1986-11-04 1987-05-06 $7700.00 Window Closed / Lapsed

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