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US3853977A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for producing mixed filaments

Assignee: Kanebo Ltd
•
Filing: 1973-02-13
•
Granted: 1974-12-10
•
Expires: 1993-02-13
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Abstract

Abstract Synthetic fibers having natural fiber-like touch, gloss, texture and appearance are produced by spinning a polyester and a polyamide through a common spinneret simultaneously to form mixed filaments consisting of multisegment-filaments, in each of which the polyester is divided by the polyamide into at least 3 segments, and polyester single component filaments, drawing the mixed filaments and then subjecting the drawn mixed filaments to a false twisting to fibrillate the multisegment filaments.

Inventors

  • 👤 M Matsui
  • 👤 S Tokura
  • 👤 M Yamabe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 19:11
CPC Classifications
D; D01; D01F; D01F8/00; D01F8/04; D01F8/14; Y; Y10; Y10S; Y10S57/00; Y10S57/907

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 257 words
A METHOD FOR PRODUCING A YARN CONSISTING OF A MIXTURE OF (A) FIBRILLATED MULTTSEGMENT COMPOSITE FILAMENTS CONSISTING OFF POLYESTER AND POLYAMIDE AND (B) POLYESTER MONOFILAMENTS, SAID POLYAMIDE BEING SELECTED FROM THE GROUP CONSISTING OF POLYHEXAMTHYLENE ADIPAMIDE, POLYCAPROAMIDE AND COPOLYAMIDES THEREOF, SAID POLYESTER BEING SELECTED FROM THE GROUP CONSISTING OF POLYETHYELENE TERPHTHALATE AND COPOLYESTERS THEREOF WHICH COMPRISES SIMULTANEOUSLY AND SEPARATELY SPINNING THROUGH A COMMON SPINNERET (1) MONOFILAMENTS OF POLYESTER HAVING A DENIER OF MORE THAN 2 TO FORM A COMPONENT (B) AND (2) COMPOSITE FILAMENTS OF POLYESTER AND POLYAMIDE IN WHICH THE POLYESTER OF EACH COMPOSITE FILAMENT IS DIVIDED INTO AT LEAST THREE SEPARATE SEGMENTS BY THIN INTERSECTING POLYAMIDE LAYER HAVING A SUBSTANTIALLY UNIFORM THICKNESS THROUGHOUT THEIR LENGTH AND WHICH EXTEND RADIALLY AND DIVEREGE IN A DIRETION AWAY FROM THEIR INTERSECTION TOWARD THE PERIPHERY OF SAID COMPOSITE FILAMENT, SAID POLYESTER SEGMENTS HAVING A DENIER OF LESS THAN 1, SAID COMPOSITE FILAMENTS BEING FROM 40 TO 70 PERCENT BY WEIGHT BASED ON THE SUM OF THE WEIGHTS OF SAID MONOFILAMENTS AND COMPOSITE FILAMENTS, SAID POLYAMID BEING LESS THAN 40 PERCENT BY WEIGHT BASED ON THE WEIGHT OF SAID COMPOSITE FILAMENTS AND SAID POLYAMIDE BEING LESS THAN 30 PERCENT BY WEIGHT BASED ON THE SUM OF THE WEIGHTS OF SAID MONOFILAMENTS AND COMPOSITE FILAMENTS, COMBINING THE MONOFILAMENTS AND COMPOSITE FILAMENTS, DRAWING THE COMBINED FILAMENTS AND THEN FALSE TWISTING THE COMBINED FILAMENTS TO FIBRILLATE SAID COMPOSITE FILAMENTS WHEREBY TO FORM A YARN IN WHICH THE FIBRILLATED SEGMENTS OF SAID COMPOSITE FILAMENTS AND SAID POLYESTERE MONOFILAMENTS ARE ENTANGLED AND ARE HOMOGENEOUSLY DISPERSED.
Claim 2
Independent Claim 257 words
A METHOD FOR PRODUCING A YARN CONSISTING OF A MIXTURE OF (A) FIBRILLATED MULTTSEGMENT COMPOSITE FILAMENTS CONSISTING OFF POLYESTER AND POLYAMIDE AND (B) POLYESTER MONOFILAMENTS, SAID POLYAMIDE BEING SELECTED FROM THE GROUP CONSISTING OF POLYHEXAMTHYLENE ADIPAMIDE, POLYCAPROAMIDE AND COPOLYAMIDES THEREOF, SAID POLYESTER BEING SELECTED FROM THE GROUP CONSISTING OF POLYETHYELENE TERPHTHALATE AND COPOLYESTERS THEREOF WHICH COMPRISES SIMULTANEOUSLY AND SEPARATELY SPINNING THROUGH A COMMON SPINNERET (1) MONOFILAMENTS OF POLYESTER HAVING A DENIER OF MORE THAN 2 TO FORM A COMPONENT (B) AND (2) COMPOSITE FILAMENTS OF POLYESTER AND POLYAMIDE IN WHICH THE POLYESTER OF EACH COMPOSITE FILAMENT IS DIVIDED INTO AT LEAST THREE SEPARATE SEGMENTS BY THIN INTERSECTING POLYAMIDE LAYER HAVING A SUBSTANTIALLY UNIFORM THICKNESS THROUGHOUT THEIR LENGTH AND WHICH EXTEND RADIALLY AND DIVEREGE IN A DIRETION AWAY FROM THEIR INTERSECTION TOWARD THE PERIPHERY OF SAID COMPOSITE FILAMENT, SAID POLYESTER SEGMENTS HAVING A DENIER OF LESS THAN 1, SAID COMPOSITE FILAMENTS BEING FROM 40 TO 70 PERCENT BY WEIGHT BASED ON THE SUM OF THE WEIGHTS OF SAID MONOFILAMENTS AND COMPOSITE FILAMENTS, SAID POLYAMID BEING LESS THAN 40 PERCENT BY WEIGHT BASED ON THE WEIGHT OF SAID COMPOSITE FILAMENTS AND SAID POLYAMIDE BEING LESS THAN 30 PERCENT BY WEIGHT BASED ON THE SUM OF THE WEIGHTS OF SAID MONOFILAMENTS AND COMPOSITE FILAMENTS, COMBINING THE MONOFILAMENTS AND COMPOSITE FILAMENTS, DRAWING THE COMBINED FILAMENTS AND THEN FALSE TWISTING THE COMBINED FILAMENTS TO FIBRILLATE SAID COMPOSITE FILAMENTS WHEREBY TO FORM A YARN IN WHICH THE FIBRILLATED SEGMENTS OF SAID COMPOSITE FILAMENTS AND SAID POLYESTERE MONOFILAMENTS ARE ENTANGLED AND ARE HOMOGENEOUSLY DISPERSED.
Claim 3
Dependent Claim 22 words
A method as claimed in claim 1, wherein said polyamide in the total mixed filaments is less than 25 percent by weight.
Claim 4
Dependent Claim 21 words
A method as claimed in claim 1, wherein said polyamide in the composite filaments is less than 30 percent by weight.
Claim 5
Dependent Claim 23 words
A method as claimed in claim 1, wherein said polyamide in the composite filament is of X-shaped form, Y-shaped form or six-arm radial-shaped.
Claim 6
Dependent Claim 21 words
A method as claimed in claim 1, wherein the polyester segments in the composite filament are is less than 0.7 denier.
Claim 7
Dependent Claim 14 words
A method as claimed in claim 1, wherein the polyester monofilament is 3-10 deniers.
Claim 8
Dependent Claim 13 words
A method as claimed in claim 1, wherein the polyester is polyethylene terephthalate.
Claim 9
Dependent Claim 13 words
A method as claimed in claim 1, wherein the polyamide is polyhexamethylene adipamide.
Claim 10
Dependent Claim 13 words
A method as claimed in claim 1, wherein the polyamide is epsilon -polycaproamide.
Claim 11
Dependent Claim 39 words
A method according to claim 1, in which the feed ratio of polyester to polyamide fed to said spinneret is 7/1 or less and the conjugation ratio of polyester to polyamide in said composite filament is 3/1 or less.

References Cited (Backward Citations)

US3422616A Cited
US3725192A Cited
US3672802A Cited
US3639556A Cited
US3627868A Cited
US3718534A Cited
US3705226A Cited
DE2117076A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-09 1978-06-10 1978-12-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-09 1982-06-10 1982-12-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-09 1986-06-10 1986-12-10 $7700.00 Window Closed / Lapsed

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