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US3717670A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of carboxylic acids and esters

Assignee: Monsanto Co
•
Filing: 1968-08-02
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Granted: 1973-02-20
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Expires: 1988-08-02
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Abstract

Abstract The present invention relates to a process for the preparation of carboxylic acids and esters, specifically by the reaction of alcohols and carbon monoxide in the presence of a supported catalyst comprising a rhodium component in combination with a metal compound selected from the IB, IIIB, IVB, VB, VIB, VIII, lanthanide and actinide groups of the Periodic Table dispersed on a carrier, the said reaction being conducted in the presence of a halide promoter. The process is also directed to the production of mixtures of organic acids together with organic esters.

Inventors

  • 👤 R Schultz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 12:58
CPC Classifications
C; C07; C07C; C07C51/00; C07C51/10; C07C51/12; B; B01; B01J; B01J23/00; B01J23/38; B01J23/48; B01J23/54; B01J23/56; B01J23/70; B01J23/89; C07C67/00; C07C67/36

Claims Analysis

Total Claims: 33
Claim 1
Independent Claim 249 words
A process for the carbonylation of reactants selected from the group consisting of acyclic saturated hydrocarbon alcohols having one to 20 carbon atoms, mono-cyclic aromatic hydrocarbon alcohols having six to 10 carbon atoms, methyl acetate, ethyl propionate, methyl iodide and dimethyl ether, said process comprising contacting (1) at least one of said reactants, (2) carbon monoxide, (3) a supported rhodium component, (4) a supported metal component, and (5) a halogen component wherein during said contacting said rhodium component, said metal component and said halogen component are present in an amount sufficient to catalyze the carbonylation of said reactants, said contacting being carried out with the reactants and products in the vapor phase and at a temperature in the range of 50* to 500*C and when said reactants consist of methyl acetate, ethyl propionate, methyl iodide or dimethyl ether said contacting is also in the presence of water, said rhodium component of (3) is provided by a material selected from the group consisting of rhodium metal, simple rhodium salts, rhodium oxides, and coordination compounds of rhodium having at least one halogen ligand and at least one other ligand selected from carbon monoxide and trihalostannate ligands, said metal component of (4) is provided by a material selected from free metals, metal salts, and metal oxides of metals from I-B, III-B, IV-B, V-B, VI-B, VIII, the lanthanide and actinide groups of the Periodic Table and said halogen component of (5) is provided by bromine, iodine, a bromide compound or an iodide compound.
Claim 2
Dependent Claim 249 words
A process for the carbonylation of reactants selected from the group consisting of acyclic saturated hydrocarbon alcohols having one to 20 carbon atoms, mono-cyclic aromatic hydrocarbon alcohols having six to 10 carbon atoms, methyl acetate, ethyl propionate, methyl iodide and dimethyl ether, said process comprising contacting (1) at least one of said reactants, (2) carbon monoxide, (3) a supported rhodium component, (4) a supported metal component, and (5) a halogen component wherein during said contacting said rhodium component, said metal component and said halogen component are present in an amount sufficient to catalyze the carbonylation of said reactants, said contacting being carried out with the reactants and products in the vapor phase and at a temperature in the range of 50* to 500*C and when said reactants consist of methyl acetate, ethyl propionate, methyl iodide or dimethyl ether said contacting is also in the presence of water, said rhodium component of (3) is provided by a material selected from the group consisting of rhodium metal, simple rhodium salts, rhodium oxides, and coordination compounds of rhodium having at least one halogen ligand and at least one other ligand selected from carbon monoxide and trihalostannate ligands, said metal component of (4) is provided by a material selected from free metals, metal salts, and metal oxides of metals from I-B, III-B, IV-B, V-B, VI-B, VIII, the lanthanide and actinide groups of the Periodic Table and said halogen component of (5) is provided by bromine, iodine, a bromide compound or an iodide compound.
Claim 3
Dependent Claim 21 words
A process as in claim 1 in which the said halogen component of (5) is provided by iodine or iodide compounds.
Claim 4
Dependent Claim 37 words
A process as in claim 2 in which at least a portion of said halogen component of (5) is provided by an alkyl iodide in which the said alkyl radical has from one to 20 carbon atoms.
Claim 5
Dependent Claim 62 words
A process as in claim 1 in which the carbon monoxide is supplied as a gas mixture containing from 1 vol. percent carbon monoxide to 99.9 vol. percent carbon monoxide, and with the remainder of said gas mixture being selected from the group consisting of nitrogen, noble gases, hydrogen, carbon dioxide, water and paraffinic hydrocarbons having from one to four carbon atoms.
Claim 6
Dependent Claim 21 words
A process as in claim 1 in which the partial pressure of carbon monoxide is from 0.1 psia to 15,000 psia.
Claim 7
Dependent Claim 24 words
A process as in claim 1 in which said rhodium component of (3) and said metal component of (4) are supported on activated carbon.
Claim 8
Dependent Claim 32 words
A process as in claim 6 in which at least one of said reactants is methanol, and at least a portion of said halogen component of (5) is present as methyl iodide.
Claim 9
Dependent Claim 53 words
The process of claim 1 wherein said rhodium component of (3) is provided by rhodium oxide and wherein said metal component of (4) is provided by an oxide of a metal from the I B, III B, IV B, V B, VI B, VIII, the lanthanide and actinide groups of the Periodic Table.
Claim 10
Dependent Claim 24 words
The process of claim 8 wherein at least a portion of said halogen component of (5) is present as iodine or an iodide compound.
Claim 11
Dependent Claim 25 words
The process of claim 9 wherein at least a portion of said iodide compound is an alkyl iodide having from one to 20 carbon atoms.
Claim 12
Dependent Claim 18 words
The process of claim 10 wherein at least a portion of said reactants of (1) is an alkanol.
Claim 13
Dependent Claim 17 words
The process of claim 10 wherein at least one of said reactants of (1) is benzyl alcohol.
Claim 14
Dependent Claim 24 words
The process of claim 10 wherein at least one of said reactants of (1) is selected from the group of methanol and methyl acetate.
Claim 15
Dependent Claim 12 words
The process of claim 13 wherein said alkyl iodide is methyl iodide.
Claim 16
Dependent Claim 37 words
The process of claim 1 wherein said metal component of (4) is selected from the free metals, salts and oxides of chromium, tungsten, titanium, zirconium, vanadium, molybdenum, lanthanum, thorium, uranium, nickel and iron dispersed upon a carrier.
Claim 17
Dependent Claim 19 words
A process as in claim 15 in which at least one of said reactants of (1) is benzyl alcohol.
Claim 18
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of chromium.
Claim 19
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of tungsten.
Claim 20
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of titanium.
Claim 21
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of zirconium.
Claim 22
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of vanadium.
Claim 23
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of molybdenum.
Claim 24
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of lanthanum.
Claim 25
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of thorium.
Claim 26
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of uranium.
Claim 27
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of nickel.
Claim 28
Dependent Claim 19 words
A process as in claim 15 in which the said metal component is a salt or oxide of iron.
Claim 29
Dependent Claim 16 words
The process of claim 15 wherein at least one of said reactants of (1) is methanol.
Claim 30
Dependent Claim 21 words
A process as in claim 28 in which the partial pressure of carbon monoxide is from 0.1 psia to 15,000 psia.
Claim 31
Dependent Claim 25 words
A process as in claim 28 in which at least a portion of said halogen component of (5) is provided by iodine or iodide compounds.
Claim 32
Dependent Claim 14 words
A process as in claim 30 in which said iodide compound is methyl iodide.
Claim 33
Dependent Claim 17 words
A process as in claim 31 in which said contacting is also in the presence of water.

References Cited (Backward Citations)

US2739169A Cited
US2710878A Cited
US3020314A Cited
US3065242A Cited
US3168553A Cited
US3338961A Cited
US3367961A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-02-20 1976-08-21 1977-02-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-02-20 1980-08-21 1981-02-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-02-20 1984-08-21 1985-02-20 $7700.00 Window Closed / Lapsed

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