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US20020035400A1 Expired / Lapsed US ⏱️ 0.0 years remaining

Implantable joint prosthesis

Assignee: Medtronic Sofamor Danek Inc
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Filing: 2001-02-13
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Granted: —
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Expires: 2021-02-13
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Abstract

Abstract The invention relates to a surgical implant that provides an artificial diarthroidal-like joint, suitable for use in replacing any joint, but particularly suitable for use as an intervertebral disc endoprosthesis. The invention contains two rigid opposing shells, each having an outer surface adapted to engage the surfaces of the bones of a joint in such a way that the shells are immobilized by friction between their outer surfaces and the surfaces of the bone. These outer surfaces are sufficiently rough that large frictional forces strongly resist any slippage between the outer surface and the bone surfaces in the joint. They may be convex, and when inserted into a milled concavity, are immediately mechanically stable. Desirably, the outer surfaces of the shells are adapted to allow for bony ingrowth, which further stabilizes the shells in place. The inner surfaces of the shells are relatively smooth, and adapted to slide easily across a portion of the outer surface of a central body disposed between the shells. The central body has a shape that cooperates with the shape of the inner surface of the shell so as to provide a range of motion similar to that provided by a healthy joint. A flexible sheath extends between edges of the opposing shells. The inner surface of this sheath, together with the inner surfaces of the rigid shells, defines a cavity encasing the central body. At least a portion of this cavity is filled with a fluid lubricant, further decreasing the frictional force between inner surfaces of the shell and the surface of the central body.

Inventors

  • 👤 Vincent Bryan
  • 👤 Alex Kunzler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-22 22:09
CPC Classifications
A; A61; A61F; A61F2/00; A61F2/02; A61F2/30; A61F2/44; A61F2/442; A61F2/4425; A61B; A61B17/00; A61B17/02; A61B17/16; A61B17/1662; A61B17/1671; A61B17/17; A61B17/1739; A61B17/1757; A61B17/025; A61B2017/0256; A61B2017/1602; A61B90/00; A61B90/03; A61B2090/033; A61B2090/034; A61B90/10; A61B90/50; A61F2/30721; A61F2/30742; A61F2/30744; A61F2/46; A61F2/4603; A61F2/4611; A61F2002/30001; A61F2002/30108; A61F2002/30199; A61F2002/302; A61F2002/30224; A61F2002/30235; A61F2002/30316; A61F2002/30329; A61F2002/30474; A61F2002/30476; A61F2002/30495; A61F2002/30518; A61F2002/30528; A61F2002/30535; A61F2002/30563; A61F2002/30576; A61F2002/30578; A61F2002/30604; A61F2002/30616; A61F2002/30621; A61F2002/30649; A61F2002/30662; A61F2002/30667; A61F2002/30673; A61F2002/30682; A61F2/30767; A61F2002/30769; A61F2/30771; A61F2002/30772; A61F2002/443; A61F2220/00; A61F2220/0025; A61F2230/00; A61F2230/0063; A61F2230/0065; A61F2230/0069; A61F2310/00; A61F2310/00005; A61F2310/00011; A61F2310/00017; A61F2310/00023; A61F2310/00029; A61F2310/00179; A61F2310/00185; A61F2310/00203; A61F2310/00239

Claims Analysis

Total Claims: 47
Claim 1
Independent Claim 174 words
1 . A surgical implant suitable for use in a joint between the surfaces of two bones, comprising: two rigid opposing shells, each having an outer surface adapted to engage the surfaces of the bones of a joint in such a way that movement of the shell relative to the bone surface is resisted by friction between the outer surface and the surface of the bone; an inner surface that is smoother than the outer surface; and an edge between the outer surface and the inner surface; a deformable, resilient central body disposed between the inner surfaces of the shells comprising an outer surface, at least a portion of which has a shape that complements and articulates with the shape of the inner surface of one or both rigid opposing shells to allow the inner surface of the rigid opposing shell and the outer surface of the central body to move easily with respect to each other within a constrained range of motion, but to resist such movement outside the constrained range of motion.
Claim 2
Dependent Claim 174 words
1 . A surgical implant suitable for use in a joint between the surfaces of two bones, comprising: two rigid opposing shells, each having an outer surface adapted to engage the surfaces of the bones of a joint in such a way that movement of the shell relative to the bone surface is resisted by friction between the outer surface and the surface of the bone; an inner surface that is smoother than the outer surface; and an edge between the outer surface and the inner surface; a deformable, resilient central body disposed between the inner surfaces of the shells comprising an outer surface, at least a portion of which has a shape that complements and articulates with the shape of the inner surface of one or both rigid opposing shells to allow the inner surface of the rigid opposing shell and the outer surface of the central body to move easily with respect to each other within a constrained range of motion, but to resist such movement outside the constrained range of motion.
Claim 3
Dependent Claim 42 words
2 . The surgical implant of claim 1 , further comprising: a flexible sheath extending between edges of the opposing shells, having an inner surface that, together with the inner surfaces of the rigid shells, defines a cavity containing the central body.
Claim 4
Dependent Claim 23 words
3 . The surgical implant of claim 2 , further comprising: a liquid lubricant, which occupies at least a portion of the cavity.
Claim 5
Dependent Claim 29 words
4 . The surgical implant of claim 1 , wherein the inner surface of at least one of the rigid opposing shells comprises a motion limiting device disposed thereon.
Claim 6
Dependent Claim 24 words
5 . The surgical implant of claim 4 , wherein the motion limiting device comprises a bead or ridge formed on the inner surface.
Claim 7
Dependent Claim 28 words
6 . The surgical implant of claim 5 , wherein the bead or ridge is located at the edge of the shell, and extends toward the central body.
Claim 8
Dependent Claim 45 words
7 . The surgical implant of claim 4 , wherein the surface of the central body comprises a motion limiting device disposed thereon, and which contacts the motion limiting device of the shell when the implant reaches the end of an acceptable range of motion.
Claim 9
Dependent Claim 42 words
8 . The surgical implant of claim 7 , wherein the motion limiting device on the central body retainer comprises a ridge that circumscribes the area of the inner surface of the shell that contacts the outer surface of the central body.
Claim 10
Dependent Claim 44 words
9 . The surgical implant of claim 4 , wherein the motion limiting device comprises a post extending toward the deformable resilient central body, and wherein the outer surface of the central body further comprises at least one opening adapted to receive the post.
Claim 11
Dependent Claim 31 words
10 . The surgical implant of claim 1 , wherein the edge of at least one of the rigid opposing shells comprises an tab extending axially away from the central body.
Claim 12
Dependent Claim 26 words
11 . The surgical implant of claim 10 , wherein the tab is adapted to releasably receive a tool for manipulating, inserting or removing the implant.
Claim 13
Dependent Claim 20 words
12 . The surgical implant of claim 11 , wherein the edges of both rigid opposing shells comprise a tab.
Claim 14
Dependent Claim 25 words
13 . The surgical implant of claim 1 , wherein the outer surface of each rigid opposing shell is cooled with a biocompatible porous coating.
Claim 15
Dependent Claim 24 words
14 . The surgical implant of claim 13 , wherein the porous coating comprises nonspherical sintered beads of a biocompatible metal or metal alloy.
Claim 16
Dependent Claim 27 words
15 . The surgical implant of claim 14 , wherein the rigid shell comprises a titanium alloy and wherein the porous coating comprises nonspherical sintered titanium beads.
Claim 17
Dependent Claim 31 words
16 . The surgical implant of claim 1 , wherein at least one of the rigid opposing shells further comprises a closable passage between its outer surface and its inner surface.
Claim 18
Dependent Claim 26 words
17 . The surgical implant of claim 16 , wherein the closable passage comprises a hole that is closable by insertion of a correspondingly sized plug.
Claim 19
Dependent Claim 35 words
18 . The surgical implant of claim 2 , wherein the edge between the outer surface and the inner surface of the rigid opposing shells comprises a circumferential groove adapted to receive a retaining ring.
Claim 20
Dependent Claim 31 words
19 . The surgical implant of claim 18 , wherein the sheath overlaps the circumferential groove and is held against the edge of the rigid opposing shells by the retaining ring.
Claim 21
Dependent Claim 16 words
20 . The surgical implant of claim 9 , wherein the implant is a vertebral endoprosthesis.
Claim 22
Dependent Claim 138 words
21 . A vertebral endoprosthesis, comprising: an upper and a lower rigid, opposed, biocompatible shell, each comprising: an outer, rough surface; an inner, smooth concave surface; and an edge between the surfaces; wherein the inner smooth surface of at least one of the shells comprises a motion limiting device; a deformable, resilient central body disposed between the inner, smooth concave surfaces of the upper and lower shells, comprising: a smooth convex upper surface adjacent to the inner smooth concave surface of the upper shell and a smooth convex lower surface adjacent to the inner smooth concave surface of the lower shell; motion limiting device disposed on at least one of the smooth convex upper and lower surfaces adapted to contact the motion limiting device and limit the relative motion of the shell with respect to the central body.
Claim 23
Dependent Claim 138 words
21 . A vertebral endoprosthesis, comprising: an upper and a lower rigid, opposed, biocompatible shell, each comprising: an outer, rough surface; an inner, smooth concave surface; and an edge between the surfaces; wherein the inner smooth surface of at least one of the shells comprises a motion limiting device; a deformable, resilient central body disposed between the inner, smooth concave surfaces of the upper and lower shells, comprising: a smooth convex upper surface adjacent to the inner smooth concave surface of the upper shell and a smooth convex lower surface adjacent to the inner smooth concave surface of the lower shell; motion limiting device disposed on at least one of the smooth convex upper and lower surfaces adapted to contact the motion limiting device and limit the relative motion of the shell with respect to the central body.
Claim 24
Dependent Claim 69 words
22 . The vertebral endoprosthesis of claim 21 , further comprising: an elastic sheath disposed between the upper and lower shells and external to the central body, comprising an inner surface, an outer surface, an upper edge attached to the upper shell, and a lower edge attached to the lower shell; wherein the inner surface of the sheath and the inner surfaces of the shells define an enclosed cavity.
Claim 25
Dependent Claim 18 words
23 . The vertebral endoprosthesis of claim 22 , further comprising a lubricant disposed within the enclosed cavity.
Claim 26
Dependent Claim 49 words
24 . The vertebral endoprosthesis of claim 21 , wherein the motion limiting device on the shell comprises a first ridge disposed on the inner surface of the shell, and the motion limiting device on the central body comprises a shoulder disposed on the surface of the central body.
Claim 27
Dependent Claim 51 words
25 . The vertebral endoprosthesis of claim 24 , wherein the first ridge comprises an axial extension of at least a portion of the edge of the shell toward the central body, and circumscribes the area of the inner surface that can contact the smooth convex surface of the central body.
Claim 28
Dependent Claim 20 words
26 . The vertebral endoprosthesis of claim 24 , wherein the shoulder circumscribes the convex surface of the central body.
Claim 29
Dependent Claim 18 words
27 . The vertebral endoprosthesis of claim 21 , wherein the outer surface of the shell is convex.
Claim 30
Dependent Claim 21 words
28 . The vertebral endoprosthesis of claim 21 , wherein the outer surface of the shell comprises a porous biocompatible coating.
Claim 31
Dependent Claim 22 words
29 . The vertebral endoprosthesis of claim 28 , wherein the porous biocompatible coating comprises nonspherical sintered beads of a biocompatible metal.
Claim 32
Dependent Claim 42 words
30 . The vertebral endoprosthesis of claim 21 , wherein the edge of at least one of the shells comprises a circumferential groove adapted to be overlapped by the sheath and to receive a retaining ring securing the sheath to the shell.
Claim 33
Dependent Claim 29 words
31 . The vertebral endoprosthesis of claim 30 , further comprising a retaining ring disposed in the circumferential groove, and compressing the edge of the sheath into the groove.
Claim 34
Dependent Claim 25 words
32 . The vertebral endoprosthesis of claim 31 , wherein the retaining ring comprises a wire or filament of biocompatible material, formed into a ring.
Claim 35
Dependent Claim 18 words
33 . The vertebral endoprosthesis of claim 32 , wherein the ends of the ring are laser welded.
Claim 36
Dependent Claim 29 words
34 . The vertebral endoprosthesis of claim 21 , wherein the edge of at least one of the shells comprises an tab extending axially away from the central body.
Claim 37
Dependent Claim 25 words
35 . The vertebral endoprosthesis of claim 34 , wherein the tab is adapted to releasably engage a tool for manipulating or inserting the endoprosthesis.
Claim 38
Dependent Claim 24 words
36 . The vertebral endoprosthesis of claim 35 , wherein the tab comprises an opening to releasably receive a retaining prong of the tool.
Claim 39
Dependent Claim 45 words
37 . The vertebral endoprosthesis of claim 21 , wherein the inner surface of at least one shell comprises a post extending toward the central body, and wherein the outer surface of the central body comprises at least one opening adapted to receive the post.
Claim 40
Dependent Claim 29 words
38 . The vertebral endoprosthesis of claim 21 , wherein at least one of the shells further comprises a closable passage between its outer surface and its inner surface.
Claim 41
Dependent Claim 26 words
39 . The vertebral endoprosthesis of claim 38 , wherein the closable passage comprises a hole that is closable by insertion of a correspondingly sized plug.
Claim 42
Dependent Claim 19 words
40 . The vertebral endoprosthesis of claim 39 , wherein the hole and plug are threaded with complementary threads.
Claim 43
Dependent Claim 370 words
41 . A vertebral endoprosthesis, comprising: an upper and a lower rigid, opposed biocompatible concavo-convex shell, each comprising: an outer, rough convex surface, comprising a porous coating of a biocompatible material; an inner concave surface, comprising: a smooth contact area; and an axial post extending toward the opposing shell; and an edge between the surfaces, comprising: a circumferential groove adapted to receive a retaining ring; a first ridge circumscribing the contact area of the inner concave surface and extending axially toward the opposing shell; a tab extending axially away from the opposing shell, and comprising an opening adapted to releasably engage a tool for manipulating, inserting, or removing the endoprosthesis; a closable passage between the outer surface and the inner surface of the shell; a deformable, resilient central body disposed between the inner, smooth concave surfaces of the upper and lower shells, comprising: smooth convex upper and lower surfaces complementary and adjacent to the smooth contact area of the inner surfaces of the respective upper and lower shells; a shoulder circumscribing each of the smooth convex upper and lower surfaces and adapted to contact the first ridge of the adjacent shell and limit the relative motion of the shell with respect to the central body; a laterally extending equatorial ridge disposed between the first ridge of the upper concavo-convex shell and the first ridge of the lower concavo-convex shell; an opening in the upper and lower convex contact surfaces adapted to receive the axial post of the inner surface of each shell; an elastic sheath disposed between the upper and lower shells and external to the central body, comprising an inner surface, an outer surface, an upper edge attached to the upper shell, and a lower edge attached to the lower shell, wherein the inner surface of the sheath and the inner surfaces of the shells define an enclosed cavity; an upper retaining ring of a biocompatible material disposed in the circumferential groove in the upper concavo-convex shell and securing the upper edge of the elastic sheath to the shell and a lower retaining ring of a biocompatible material disposed in the circumferential groove of the lower concavo-convex shell and securing the lower edge of the sheath to the shell.
Claim 44
Dependent Claim 370 words
41 . A vertebral endoprosthesis, comprising: an upper and a lower rigid, opposed biocompatible concavo-convex shell, each comprising: an outer, rough convex surface, comprising a porous coating of a biocompatible material; an inner concave surface, comprising: a smooth contact area; and an axial post extending toward the opposing shell; and an edge between the surfaces, comprising: a circumferential groove adapted to receive a retaining ring; a first ridge circumscribing the contact area of the inner concave surface and extending axially toward the opposing shell; a tab extending axially away from the opposing shell, and comprising an opening adapted to releasably engage a tool for manipulating, inserting, or removing the endoprosthesis; a closable passage between the outer surface and the inner surface of the shell; a deformable, resilient central body disposed between the inner, smooth concave surfaces of the upper and lower shells, comprising: smooth convex upper and lower surfaces complementary and adjacent to the smooth contact area of the inner surfaces of the respective upper and lower shells; a shoulder circumscribing each of the smooth convex upper and lower surfaces and adapted to contact the first ridge of the adjacent shell and limit the relative motion of the shell with respect to the central body; a laterally extending equatorial ridge disposed between the first ridge of the upper concavo-convex shell and the first ridge of the lower concavo-convex shell; an opening in the upper and lower convex contact surfaces adapted to receive the axial post of the inner surface of each shell; an elastic sheath disposed between the upper and lower shells and external to the central body, comprising an inner surface, an outer surface, an upper edge attached to the upper shell, and a lower edge attached to the lower shell, wherein the inner surface of the sheath and the inner surfaces of the shells define an enclosed cavity; an upper retaining ring of a biocompatible material disposed in the circumferential groove in the upper concavo-convex shell and securing the upper edge of the elastic sheath to the shell and a lower retaining ring of a biocompatible material disposed in the circumferential groove of the lower concavo-convex shell and securing the lower edge of the sheath to the shell.
Claim 45
Dependent Claim 36 words
42 . The vertebral endoprosthesis of claim 41 , further comprising: a plug of biocompatible material disposed in the closable passages between the outer surface and inner surface of at least one of the concavo-convex shells.
Claim 46
Dependent Claim 18 words
43 . The vertebral endoprosthesis of claim 42 , further comprising: a lubricant disposed within the implant cavity.
Claim 47
Dependent Claim 22 words
44 . The vertebral endoprosthesis of claim 43 , wherein a plug is disposed in the closable passage of each concavo-convex shell.

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